Multi-Layer Light-Emitting Element with Charge-Generation Layers

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Solution Overview

Problem

Conventional light-emitting elements with a single light-emitting layer face challenges in achieving high luminance while maintaining low power consumption and long lifetime, as they require high current density, which increases power consumption and accelerates deterioration.

Innovation Solution

A light-emitting element with multiple EL layers, including an electron-injection buffer layer, electron-relay layer, and charge-generation layer, is designed to facilitate efficient carrier transport and reduce driving voltage, comprising specific materials like alkali metals, perylene derivatives, and transition metal oxides to enhance electron and hole transport.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a large amount of current is applied to increase luminance, then the luminance of the EL element increases, but power consumption increases and deterioration accelerates

Engineering Contradiction:
ImproveluminanceVSAvoidpower consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The light-emitting element is divided into multiple EL layers (first EL layer, second EL layer, etc.) stacked in series. Each EL layer has its own light-emitting material and emits light independently when carriers recombine. This segmentation allows the total luminance to be the sum of light from multiple layers, achieving high luminance without requiring excessively high current density in a single layer, thus reducing power consumption and deterioration acceleration.

Inventive Principle:
Principle #1Segmentation

2Illumination intensity

If a large amount of current is applied to increase luminance, then the luminance of the EL element increases, but the lifetime of the EL element decreases

Engineering Contradiction:
ImproveluminanceVSAvoidlifetime
Core Design Contradiction:
Illumination intensityVSDuration of action of stationary object

Solution Approach 1:

The light-emitting element is divided into multiple EL layers (first EL layer, second EL layer, etc.) stacked in series. Each EL layer has its own light-emitting material and emits light independently when carriers recombine. This segmentation allows the total luminance to be the sum of light from multiple layers, achieving high luminance without requiring excessively high current density in a single layer, thus reducing power consumption and deterioration acceleration.

Inventive Principle:
Principle #1Segmentation

3Illumination intensity

If multiple EL layers are stacked to increase luminance, then the luminance increases, but the device complexity increases

Engineering Contradiction:
ImproveluminanceVSAvoidstructure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

Multiple EL layers are stacked in series with charge-generation layers positioned between adjacent EL layers. The charge-generation layers serve dual purposes: generating carriers (electrons and holes) that are injected into the EL layers and facilitating carrier transport between layers. This merging of functions reduces the need for separate complex injection and transport layers, simplifying the overall device structure while maintaining high luminance output.

Inventive Principle:
Principle #5Merging (Combining)

4Productivity

If charge-generation layers are added between EL layers to facilitate carrier transport, then carrier transport efficiency improves, but device complexity increases

Engineering Contradiction:
Improvecarrier transport efficiencyVSAvoidstructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Multiple EL layers are stacked in series with charge-generation layers positioned between adjacent EL layers. The charge-generation layers serve dual purposes: generating carriers (electrons and holes) that are injected into the EL layers and facilitating carrier transport between layers. This merging of functions reduces the need for separate complex injection and transport layers, simplifying the overall device structure while maintaining high luminance output.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multi-layer structure enables high luminance emission with improved lifetime and reduced power consumption, achieving low-voltage driving and extended operational life.

Implementation Method 1

a first layer including a first donor material and being in contact with the m-th EL layer, a second layer including an electron-transport material and a second donor material and being in contact with the first layer, and a third layer including a hole-transport material and an acceptor material and being in contact with the second layer and with the (m+1)-th EL layer

Methodology Applied
Scientific EffectElectron transport: Conduction (electrical)

Implementation Method 2

When current flows in the light-emitting layer, the light-emitting material is excited, and then the EL element can emit light of a predetermined color

Methodology Applied
Scientific EffectCharge generation: Electroluminescence

Data Source

PatentUS20240215290A1Light-emitting element, light-emitting device, electronic device, and lighting device
Publication Date: 2024.06.27 SEMICON ENERGY LAB CO LTD
  • US20240215290A1 patent drawing
  • US20240215290A1 patent drawing
  • US20240215290A1 patent drawing

AI summary

An object is to provide a light-emitting element capable of emitting light with a high luminance even at a low voltage, and having a long lifetime. The light-emitting element includes n EL layers between an anode and a cathode (n is a natural number of two or more), and also includes, between m-th EL layer from the anode and (m+1)-th EL layer (m is a natural number, 1≤m≤n−1), a first layer including a first donor material in contact with the m-th EL layer, a second layer including an electron-transport material and a second donor material in contact with the first layer, and a third layer including a hole-transport material and an acceptor material in contact with the second layer and the (m+1)-th EL layer.