Multilayer Microgel-Cell Construct for Cartilage Regeneration

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Solution Overview

Problem

Current methods for cartilage regeneration, such as Autologous Chondrocyte Implantation, face challenges including poor cell retention, dedifferentiation, and donor site morbidity, while synthetic microcarriers used in cell culture do not mimic natural tissue, affecting cell viability and functionality.

Innovation Solution

A method involving the formation of nanogels encapsulating morphogens, decellularized cartilage microparticles, and mesenchymal stem cells to create a multilayer cellular construct that mimics the zonal structure of articular cartilage, enhancing cell-cell and cell-matrix interactions for improved tissue regeneration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If synthetic microcarriers are used for cell expansion in bioreactors, then cell culture scalability is improved, but cell viability and functionality deteriorate due to lack of natural tissue mimicry

Engineering Contradiction:
Improvecell culture scalabilityVSAvoidcell viability and functionality
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent uses decellularized cartilage microparticles as a composite material that combines the scalability of microcarrier systems with the biological authenticity of natural tissue. These microparticles are created by decellularizing native cartilage tissue, retaining the extracellular matrix structure while removing cells, thereby providing a scaffold that mimics natural tissue properties while supporting cell expansion at scale

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the physical and chemical parameters of the culture substrate by using decellularized cartilage microparticles with specific size ranges (10-500 μm) and controlled porosity. These parameter changes enable the substrate to mimic natural tissue mechanics and biochemistry while maintaining the physical properties needed for bioreactor scalability and cell retention

Inventive Principle:
Principle #35Parameter changes

2Reliability

If decellularized cartilage microparticles are used as microcarriers, then cell viability and tissue mimicry are improved, but manufacturing complexity increases

Engineering Contradiction:
Improvecell viability and tissue mimicryVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts only the essential functional components needed for cell support by decellularizing native cartilage tissue. This process removes complex cellular elements while retaining the simplified extracellular matrix scaffold, thereby reducing manufacturing complexity while preserving the tissue-mimicking properties necessary for cell viability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent segments the cartilage tissue into microparticles of controlled size (10-500 μm), which simplifies the manufacturing process by creating uniform, handleable units. This segmentation allows for standardized production protocols including decellularization, sterilization, and quality control, thereby reducing overall manufacturing complexity

Inventive Principle:
Principle #1Segmentation

3Reliability

If multilayer construct with zonal structure is created, then tissue regeneration quality is improved, but device complexity increases

Engineering Contradiction:
Improvetissue regeneration qualityVSAvoidconstruct structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by creating multilayer constructs where each layer contains microparticles with specific size distributions and compositions tailored to mimic different zones of native cartilage. This allows each region of the construct to have optimized properties for its specific functional requirement, thereby improving tissue regeneration quality while using relatively simple assembly processes

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach increases cell viability, reduces contamination and cost, and enhances the quality of tissue regeneration by creating a construct that mimics the natural zonal structure of articular cartilage, potentially improving treatment outcomes for cartilage defects.

Implementation Method 1

employing a cross-linking initiator to form a cross-linked monolayer implant

Methodology Applied
Scientific EffectPhotopolymerisation: Photopolymerisation

Implementation Method 2

Further release of the at least one morphogen may be controlled via changing a composition of the nanogel to change a release duration of the at least one morphogen

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

forming a suspension comprising the at least one cartilage microparticle with at least one cell adhered

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20230122977A1Regenerative Tissue-Mimetic Multilayer Fused Microgel-Cell Construct
Publication Date: 2023.04.20 UNIVERSITY OF SOUTH CAROLINA
  • US20230122977A1 patent drawing
  • US20230122977A1 patent drawing
  • US20230122977A1 patent drawing

AI summary

Described herein are regenerative approaches with tunable cell-cell and cell-matrix interactions to enhance the ability to regenerate multiple zones within a construct with each zone possessing a unique, optimum, level of cell-cell and cell-matrix interaction.