Multilayer Photonic Structures for Omnidirectional UV IR Reflection

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Solution Overview

Problem

Conventional pigments do not behave as omnidirectional reflectors for all wavelengths of light at all angles of incidence, leading to color shifts and undesirable effects such as photo-degradation and thermal issues due to absorption of UV and IR radiation.

Innovation Solution

A multilayer photonic structure comprising alternating layers of high and low index dielectric materials with specific thicknesses, designed to achieve high reflectivity bandwidths for UV and IR radiation while maintaining transparency to visible light, ensuring omnidirectional reflectivity from 0 to 45 degrees.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional pigments are used to reflect light, then color is achieved, but omnidirectional reflectivity is not maintained across all wavelengths and angles of incidence

Engineering Contradiction:
Improveomnidirectional reflectivityVSAvoidcolor consistency
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The coating is divided into multiple alternating layers of high index and low index dielectric materials, each with specific thicknesses. This segmentation creates distinct optical paths for different wavelengths, enabling the structure to reflect UV and IR radiation while transmitting visible light consistently across all angles of incidence.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different layers are assigned different refractive indices and thicknesses optimized for specific wavelength ranges. The high index layers (e.g., TiO2, SiO2) and low index layers (e.g., MgF2, SiO2) are strategically positioned to create constructive interference for UV and IR reflection while maintaining visible light transmission, achieving wavelength-specific optical properties.

Inventive Principle:
Principle #3Local quality

2Use of energy by moving object

If pigments absorb UV and IR radiation, then energy is captured, but photo-degradation and thermal buildup occur

Engineering Contradiction:
Improveenergy reflectionVSAvoidphoto-degradation and thermal effects
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent converts the harmful absorption of UV and IR radiation into beneficial reflection. By designing the multilayer structure with alternating high and low index materials of specific thicknesses, UV and IR wavelengths undergo constructive interference upon reflection, preventing them from penetrating and causing photo-degradation or thermal buildup in the underlying substrate.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The coating combines multiple dielectric materials with different refractive indices (e.g., TiO2 with n=2.5, SiO2 with n=1.5, MgF2 with n=1.38) in a layered composite structure. This composite approach enables selective optical response across different wavelength ranges, reflecting harmful UV and IR radiation while maintaining visibility and durability.

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If a multilayer structure is designed to reflect specific wavelengths, then selectivity is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvewavelength selectivityVSAvoidcoating structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The coating is segmented into repeating units of high index and low index layers, where each layer's thickness is optimized for specific wavelength reflection. This modular segmentation allows systematic design of the optical response while simplifying the manufacturing process through repetitive deposition patterns.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent optimizes specific parameters including layer thicknesses (e.g., 100-200 nm for high index layers, 50-150 nm for low index layers) and refractive indices to achieve desired reflectivity bandwidths. By carefully controlling these parameters during deposition, the coating achieves wavelength-selective reflection with manageable manufacturing complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multilayer photonic structure effectively reflects at least 50% of UV radiation and 80% of IR radiation, reducing photo-degradation and thermal buildup, while maintaining low reflectivity in the visible spectrum, thus enhancing the durability and performance of materials like polymeric surfaces.

Implementation Method 1

The index-thickness of each coating layer of low index dielectric material may be different than an index-thickness of other coating layers of low index dielectric material and an index-thickness of each coating layer of high index dielectric material may be different than an index-thickness of other coating layers of high index dielectric material

Methodology Applied
Scientific EffectInterference: Interference

Implementation Method 2

The multilayer photonic structure has a first high reflectivity bandwidth, a second high reflectivity bandwidth and a low reflectivity bandwidth for electromagnetic radiation incident on a surface of the multilayer photonic structure

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

a plurality of coating layers of high index dielectric material having an index of refraction nH and a plurality of coating layers of low index dielectric material having an index of refraction nL

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS8593728B2Multilayer photonic structures
Publication Date: 2013.11.26 TOYOTA MOTOR CO LTD
  • US8593728B2 patent drawing
  • US8593728B2 patent drawing
  • US8593728B2 patent drawing

AI summary

A multilayer photonic structure may include a plurality of coating layers of high index dielectric material of index of refraction nH and a plurality of coating layers of low index dielectric material of index of refraction nL alternately arranged with a first coating layer and a last coating layer of the multi-layer photonic structure comprise low index material. An index-thickness of each coating layer of the multilayer photonic structure is different than every other coating layer of the multilayer photonic structure. The multilayer photonic structure has a first high reflectivity bandwidth, a second high reflectivity bandwidth and a low reflectivity bandwidth wherein the low reflectivity bandwidth is positioned between the first high reflectivity bandwidth and the second high reflectivity bandwidth.