Multilayer Power Supply Line for OLED Shading Reduction

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Solution Overview

Problem

In organic EL display devices, shading and stripe nonuniformity occur due to pulse delay and voltage drops in the power supply line, leading to image graininess and quality issues, especially as panel size and definition increase.

Innovation Solution

The power supply line is formed as multilayer wiring to reduce resistance and minimize voltage drops, with a pixel circuit configuration that includes a driving transistor, a light emitting element, and a switching transistor, and the use of multilayer wiring for the power supply line and source electrode to improve image quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the power supply line is formed as single-layer wiring, then the device complexity is reduced, but voltage drops occur leading to shading and stripe nonuniformity

Engineering Contradiction:
Improveimage quality uniformityVSAvoidwiring structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The power supply line is transformed from a single-layer structure to a multilayer wiring structure, adding the dimension of vertical stacking. This allows multiple wiring layers to be connected in parallel, reducing equivalent resistance and voltage drops without increasing planar area, thereby suppressing shading and stripe nonuniformity while maintaining acceptable device complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The multilayer wiring structure combines multiple conductive material layers to form a composite power supply line system. This composite structure reduces overall resistance through parallel conduction paths, improving current distribution uniformity across the display panel and eliminating image quality defects

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If the display panel size and definition are increased, then the image quality is improved, but voltage drops in the power supply line increase causing shading and stripe nonuniformity

Engineering Contradiction:
Improvedisplay definitionVSAvoidcurrent distribution uniformity
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The power supply line is segmented into multiple parallel conductive paths across different wiring layers. This segmentation creates multiple independent current channels that distribute electrical load more evenly across the large display panel, reducing voltage drops in any single path and maintaining uniform current distribution even as panel size and definition increase

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

By transitioning from planar single-layer wiring to three-dimensional multilayer wiring, the patent adds vertical dimension to current distribution. This allows longer diagonal connections in large high-definition panels to be compensated by alternative shorter paths in different layers, reducing cumulative voltage drops and maintaining current uniformity across the expanded display area

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If the resistance of the power supply line is reduced, then voltage drops are minimized improving image quality, but more wiring layers are required increasing device complexity

Engineering Contradiction:
Improvevoltage stabilityVSAvoidwiring layer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple wiring layers are merged into a unified parallel conduction system for the power supply line. The conductive paths in different layers are electrically connected to function as a single low-resistance power delivery network, combining the advantages of multiple layers while presenting a unified interface to pixel circuits, thereby reducing voltage drops without proportionally increasing device complexity

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively suppresses shading and stripe nonuniformity, providing high-quality images by reducing resistance in the power supply line and maintaining constant current through the light emitting element, even as the display device's size and definition increase.

Implementation Method 1

The power supply line is formed as multilayer wiring to reduce resistance and minimize voltage drops

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS7940234B2Pixel circuit, display device, and method of manufacturing pixel circuit
Publication Date: 2011.05.10 SONY GROUP CORP
  • US7940234B2 patent drawing
  • US7940234B2 patent drawing
  • US7940234B2 patent drawing

AI summary

A pixel circuit including: a driving transistor; a light emitting element; and a power supply line; wherein the driving transistor is connected between the power supply line and a predetermined electrode of the light emitting element, and the power supply line is formed as multilayer wiring, and an interpolating capacitance is formed such that the power supply line formed as the multilayer wiring and another conductive layer are opposed to each other at a distance.