Multilayer Radiation Shield Material for Aircraft

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Aircraft crew and passengers are exposed to high levels of cosmic ionizing radiation during flights, leading to potential health risks such as cancer and reproductive problems, with no established safe exposure limits, necessitating a material to reduce radiation exposure.

Innovation Solution

A multilayer material comprising a felt layer, a foil layer, adhesive film layers, a radiation shield layer, and a foam layer, optionally coated with a composition including lycopene, selenium, glutathione peroxidase, progesterone, vitamin C, vitamin E, and zinc, designed for installation in aircraft, flight suits, and other protective gear to mitigate ionizing radiation exposure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a radiation shield layer is added to reduce ionizing radiation exposure, then radiation protection is improved, but device complexity and weight increase

Engineering Contradiction:
Improveionizing radiation exposureVSAvoidmaterial structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The radiation protection system is divided into multiple functional layers: a felt layer for sound absorption, a foil layer for barrier protection, adhesive film layers for bonding, a radiation shield layer for radiation protection, and a foam layer for cushioning. Each layer performs a specific function, allowing the system to achieve comprehensive protection while maintaining manageable complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a composite material structure combining different materials with complementary properties: natural fibers in the felt layer, metallic foil for barrier properties, radiation-shielding materials in the shield layer, and foam for mechanical cushioning. This composite approach allows each material to contribute its specific advantage while working together as an integrated system.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If a radiation shield layer is added to reduce ionizing radiation exposure, then radiation protection is improved, but weight increases

Engineering Contradiction:
Improveionizing radiation exposureVSAvoidmaterial weight
Core Design Contradiction:
Object-affected harmful factorsVSWeight of moving object

Solution Approach 1:

The weight burden is distributed across multiple lightweight layers rather than relying on a single heavy shield. The felt layer, foil layer, adhesive films, radiation shield layer, and foam layer each contribute minimally to the total weight while collectively providing effective radiation protection. This segmented approach allows adequate shielding with reduced overall weight compared to a single thick lead or concrete barrier.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The composite structure uses materials selected for their high protection-to-weight ratio: the radiation shield layer incorporates high-density materials for effective radiation blocking, while the felt, foil, and foam layers provide additional protection and comfort with minimal weight addition. This optimized material selection minimizes total weight while maintaining adequate radiation protection.

Inventive Principle:
Principle #40Composite materials

3Reliability

If multiple layers are added to provide comprehensive protection, then protection effectiveness is improved, but ease of installation deteriorates

Engineering Contradiction:
Improveprotection effectivenessVSAvoidinstallation ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The multilayer protection system is designed as separate, modular components that can be installed independently and then secured together using adhesive film layers. The felt layer, foil layer, radiation shield layer, and foam layer can be positioned and attached to the aircraft interior surfaces in a systematic manner, with each layer serving as a discrete unit that simplifies the installation process despite the multiple components involved.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Adhesive film layers are used as intermediaries between the different protection layers and the aircraft interior surfaces. These adhesive layers facilitate easy attachment and detachment of the multiple protective layers, allowing the system to be installed and removed without permanent modification to the aircraft structure, thereby maintaining ease of operation despite the complex multilayer configuration.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The material effectively reduces exposure to ionizing radiation, providing protection for aircraft occupants and potentially other radiation-exposed individuals by combining sound wave reduction with radiation shielding, with the composition enhancing the radiation shielding properties.

Implementation Method 1

a radiation shield layer; a second adhesive film layer disposed between the foil layer and radiation shield layer

Methodology Applied
Scientific EffectRadiation shielding: Absorption (EM radiation)

Implementation Method 2

a radiation shield layer coated in a composition comprising at least one of lycopene, selenium, glutathione peroxidase, progesterone, B6, vitamin C (l-ascorbic acid, ASC), vitamin E (d-alpha-tocopherol), zinc, and/or any combination thereof

Methodology Applied
Scientific EffectRadiation absorption: Absorption (EM radiation)

Data Source

PatentUS11605473B1Material for reducing exposure to ionizing radiation
Publication Date: 2023.03.14 IRON KNIGHT AVIATION LLC
  • US11605473B1 patent drawing
  • US11605473B1 patent drawing
  • US11605473B1 patent drawing

AI summary

A material for reducing exposure to ionizing radiation. One exemplary embodiment comprises a felt layer; a foil layer; a first adhesive film layer disposed between the outer felt layer and the foil layer; a radiation shield layer; a second adhesive film layer disposed between the foil layer and radiation shield layer; and a foam layer disposed on the surface of the radiation shield layer opposite the second adhesive film layer. The material may be installed in commercial aircraft, corporate aircraft, flight suits, helmets, military uniforms, rotary aircraft, spacecraft, and the like. For example, the material disclosed herein may be provided as a headliner in an aircraft, or alternatively may be used to line the entire interior of an aircraft. In one or more embodiments, the material may be secured to a surface using a hook and loop attachment mechanism.