Multi-Layer RRAM Structure Oxygen Bonding Leakage Control

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Solution Overview

Problem

The semiconductor industry faces challenges in forming reliable semiconductor devices at smaller sizes due to increased complexity and difficulty in fabrication processes as feature sizes decrease, leading to issues with leakage current and switching control in resistive random access memory (RRAM) devices.

Innovation Solution

A semiconductor device structure incorporating a MIM (metal-insulator-metal) RRAM structure with three or more resistance variable layers, each with different compositions, is formed to reduce leakage current and improve switching control by varying the resistance states through applied voltage, using specific oxide materials and layer configurations to enhance bonding strength and atomic concentrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If feature sizes are decreased to increase functional density, then production efficiency is improved and costs are lowered, but fabrication process complexity and difficulty increase

Engineering Contradiction:
Improveproduction efficiencyVSAvoidfabrication process complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent divides the RRAM device into multiple resistance variable layers (first resistance variable layer, second resistance variable layer, third resistance variable layer) with different compositions and functions. Each layer serves specific purposes: the first layer with weaker oxygen bonding for forming conductive paths, the second layer with stronger oxygen bonding for reducing leakage current, and the third layer for additional resistance modulation. This segmentation allows each layer to be optimized independently for its specific function, managing the overall device complexity while achieving superior performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite material structures by combining different oxide materials in the resistance variable layers. Specifically, it uses oxides with different oxygen bonding strengths (such as TaOx, HfOx, SiOx, AlOx) to create layers with distinct electrical characteristics. This composite approach enables the device to leverage the advantages of each material - some layers facilitate easy conductive path formation while others provide strong leakage suppression - thereby improving productivity without requiring proportional increases in fabrication complexity.

Inventive Principle:
Principle #40Composite materials

2Device complexity

If single-layer RRAM structure is used, then device structure is simple, but leakage current is high and switching control is poor

Engineering Contradiction:
Improvedevice structure simplicityVSAvoidleakage current control
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent segments the resistance variable region into three distinct layers, each with specific compositional and functional characteristics. The first resistance variable layer contains oxide material with weaker oxygen bonding strength, the second layer contains oxide material with stronger oxygen bonding strength, and the third layer provides additional resistance modulation capability. This segmentation enables each layer to perform its specialized function - the first layer facilitates forming, the second layer suppresses leakage, and the third layer enhances switching control - thereby significantly improving reliability while maintaining reasonable structural complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by assigning different oxide compositions and oxygen bonding strengths to different layers based on their specific functional requirements. The first layer uses materials with weaker oxygen bonding (lower activation energy for oxygen vacancy formation) to facilitate conductive path formation, while the second layer uses materials with stronger oxygen bonding to suppress oxygen vacancy formation and reduce leakage current. This localized optimization of material properties at different positions within the device structure enables superior leakage control and switching performance compared to uniform single-layer structures.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multi-layer RRAM structure significantly reduces leakage current and improves switching control, leading to better data storage and retrieval performance, enhancing the reliability and quality of semiconductor devices.

Implementation Method 1

three or more resistance variable layers, each with different compositions, is formed to reduce leakage current and improve switching control by varying the resistance states through applied voltage

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS10868247B2Semiconductor device structure with multiple resistance variable layers
Publication Date: 2020.12.15 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US10868247B2 patent drawing
  • US10868247B2 patent drawing
  • US10868247B2 patent drawing

AI summary

A semiconductor device structure is provided. The semiconductor device structure includes a semiconductor substrate and a lower electrode over the semiconductor substrate. The semiconductor device structure also includes a first dielectric layer over the lower electrode, a second dielectric layer over the first dielectric layer, and a third dielectric layer over the second dielectric layer. Oxygen ions are bonded more tightly in the second dielectric layer than those in the first dielectric layer, and oxygen ions are bonded more tightly in the second dielectric layer than those in the third dielectric layer.