Multilayer Silicon Anode Structure for Fast-Charging Li Batteries

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Solution Overview

Problem

Rechargeable lithium batteries face challenges in achieving high energy density and fast charging/discharging rates due to limitations in negative electrode materials.

Innovation Solution

A multilayer-structured negative electrode with specific distribution of conductive materials, including a second active material layer with silicon-containing particles, enhances the conductivity and capacity of the negative electrode.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional negative electrode materials are used, then the battery structure is simple, but the energy density and charging/discharging rate are limited

Engineering Contradiction:
Improveenergy densityVSAvoidelectrode structure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The negative electrode active material layer is divided into three distinct active material layers stacked in sequence on the current collector. The second active material layer contains silicon-containing particles with higher conductive material content, while the first and third layers have lower conductive material content. This segmentation allows different regions to contribute differently to capacity and conductivity, achieving high energy density without excessive overall complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The conductive material is distributed non-uniformly across the three active material layers, with the second layer (containing silicon particles) having the highest conductive material content. This local quality enhancement ensures that the region with highest capacity demand receives disproportionate conductive support, optimizing both energy density and charging/discharging rate while maintaining manageable structural complexity.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If silicon-containing particles are added to increase capacity, then the energy density improves, but the electrode conductivity may deteriorate

Engineering Contradiction:
ImprovecapacityVSAvoidelectrode conductivity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The second active material layer containing silicon-containing particles is equipped with the highest conductive material content among the three layers. This localized enhancement of conductivity in the high-capacity region ensures that silicon particles contribute maximally to capacity while maintaining sufficient electron transport pathways, resolving the trade-off between capacity and conductivity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The negative electrode employs a composite structure combining carbon-based active materials with silicon-containing particles across three layers. The conductive material (such as carbon black or graphite) is integrated throughout, with enhanced concentration in the silicon-containing layer, creating a composite system that leverages the high capacity of silicon while maintaining conductivity through the carbon matrix.

Inventive Principle:
Principle #40Composite materials

3Productivity

If uniform distribution of conductive material is used, then the manufacturing process is simple, but the charging/discharging rate is limited

Engineering Contradiction:
Improvecharging/discharging rateVSAvoidconductive material distribution control
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

Rather than uniform distribution, the conductive material is strategically concentrated in the second active material layer containing silicon particles. This non-uniform local quality approach enhances charging/discharging rate by ensuring optimal conductivity where capacity demand is highest, while the layer-by-layer manufacturing process keeps production complexity manageable.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The conductive material distribution is segmented across three layers, with the second layer receiving the highest concentration. This segmentation allows targeted optimization of charging/discharging performance in the high-capacity silicon-containing region without requiring complex overall distribution control, as each layer can be processed separately during manufacturing.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multilayer structure improves the energy density and charging/discharging rate of the lithium battery by optimizing the distribution and content of conductive materials, particularly in the second active material layer.

Implementation Method 1

an active material that allows intercalation and deintercalation of lithium ions

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Implementation Method 2

produce electrical energy from redox reactions that take place as lithium ions are intercalated into or deintercalated from the positive electrode and the negative electrode

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 3

The negative electrode active material layer includes a conductive material

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentEP4645437A1Negative electrode for rechargeable lithium battery, and rechargeable lithium battery including the same
Publication Date: 2025.11.05 SAMSUNG SDI CO LTD
  • EP4645437A1 patent drawingFigure 1
  • EP4645437A1 patent drawingFigure 2
  • EP4645437A1 patent drawingFigure 3

AI summary

Provided are a negative electrode for a rechargeable lithium battery and a rechargeable lithium battery including the same, and a negative electrode for a rechargeable lithium battery including a negative electrode current collector, and a negative electrode active material layer on the negative electrode current collector, wherein the negative electrode active material layer includes a first active material layer, a second active material layer, and a third active material layer, which are sequentially stacked on the negative electrode current collector, the negative electrode active material layer includes a conductive material, and the second active material layer further includes silicon-containing particles.