Multilayer Silicon Anode Structure for Stable Fast-Charging Batteries
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Solution Overview
Problem
Existing rechargeable lithium batteries face challenges in achieving high energy density and capacity, particularly in managing the volume changes of silicon-containing particles during charge and discharge cycles, which affect ion delivery pathways and reduce charge-discharge rates.
Innovation Solution
A multilayered negative electrode structure is introduced, comprising a first and third active material layer of crystalline carbon and a central second layer of silicon-containing particles with varying silicon and conductive binder concentrations, designed to stabilize volume changes and enhance ion conductivity.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If silicon-containing particles are used in the negative electrode to increase capacity, then the battery capacity is improved, but the volume changes during charge and discharge cycles disrupt ion delivery pathways and reduce charge-discharge rates
Solution Approach 1:
The negative electrode is divided into multiple layers with different compositions. The first and third layers contain crystalline carbon with low silicon content, while the second layer contains silicon-containing particles with higher concentration. This segmentation allows different regions to perform different functions: the silicon-rich second layer provides high capacity, while the carbon-rich first and third layers stabilize volume changes and maintain ion delivery pathways.
Solution Approach 2:
Different regions of the negative electrode are given different local properties. The central second layer has high silicon content for maximum capacity, while the outer first and third layers have crystalline carbon dominance for structural stability and ion transport. This local quality differentiation resolves the contradiction by allowing high capacity in the center while maintaining charge-discharge rates at the boundaries.
2Use of energy by moving object
If silicon-containing particles are used to increase capacity, then the energy density is improved, but the volume fluctuations affect ion delivery pathways
Solution Approach 1:
The negative electrode active material layer is segmented into three distinct layers with varying silicon content. The second layer contains silicon-containing particles for high energy density, while the first and third layers contain crystalline carbon that remains stable during charge-discharge cycles, maintaining consistent ion delivery pathways despite volume changes in the silicon layer.
Solution Approach 2:
The crystalline carbon in the first and third layers acts as an intermediary that buffers the volume changes of silicon-containing particles in the second layer. This intermediary structure absorbs and distributes the mechanical stress from silicon expansion and contraction, preventing disruption of ion delivery pathways while allowing the silicon to contribute to high energy density.
3Productivity
If a multilayered structure with varying silicon and conductive binder concentrations is used, then charge-discharge rates are improved, but the device complexity increases
Solution Approach 1:
The negative electrode is segmented into three layers with progressively varying compositions. The second layer has higher silicon and conductive binder concentration for enhanced charge-discharge rates, while the first and third layers have lower concentrations. This segmentation achieves improved productivity through optimized ion and electron transport pathways while keeping the structural complexity manageable through a regular repeating pattern.
Solution Approach 2:
The concentration of silicon-containing particles and conductive binder is systematically changed across the three layers. The second layer has higher concentrations of both silicon and conductive binder to enhance charge-discharge rates, while the first and third layers have lower concentrations. This parameter variation optimizes performance without requiring overly complex structures, as the changes follow a simple gradient pattern.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The multilayered structure improves charge-discharge rates and overall battery performance by mitigating volume fluctuations in silicon-containing particles, thereby enhancing the battery's capacity and efficiency.
Implementation Method 1
the positive and negative electrodes include an active material in which intercalation and deintercalation are possible, and the rechargeable lithium battery generates electrical energy caused by oxidation and reduction reactions when lithium ions are intercalated and deintercalated
Implementation Method 2
The conductive binder may include a unit derived from a first monomer, a unit derived from a second monomer, and a unit derived from a third monomer. Each, or at least one, of the first monomer and the second monomer may be or include a (meth)acrylate monomer. The third monomer may be or include a zwitterionic monomer
Implementation Method 3
the rechargeable lithium battery generates electrical energy caused by oxidation and reduction reactions when lithium ions are intercalated and deintercalated
Data Source
AI summary
Disclosed are negative electrodes and rechargeable lithium batteries. The negative electrode includes a negative electrode current collector, and a negative electrode active material layer on the negative electrode current collector. The negative electrode active material layer includes a first active material layer, a second active material layer, and a third active material layer that are sequentially stacked on the negative electrode current collector. The second active material layer includes a silicon-containing particle and a conductive binder. The conductive binder includes a unit derived from a first monomer, a unit derived from a second monomer, and a unit derived from a third monomer. Each of the first monomer and the second monomer is a (meth)acrylate monomer. The third monomer is a zwitterionic monomer.


