Multilayer Wiring Substrate Layout for Uniform Transistor Heating

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Solution Overview

Problem

Variations in thermal conductivity within the operating regions of a power amplifier's transistor cells lead to non-uniform temperature rise, affecting the performance, efficiency, and gain of the power amplifier.

Innovation Solution

A multilayer wiring substrate with alternately stacked conductive and insulating layers, featuring specific via-conductor arrangements and cavities to enhance symmetrical heat dissipation paths, reducing temperature variations across the operating regions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If heat dissipation paths are enhanced, then heat dissipation performance is improved, but temperature uniformity within operating regions deteriorates

Engineering Contradiction:
Improveheat dissipation performanceVSAvoidtemperature uniformity
Core Design Contradiction:
TemperatureVSManufacturing precision

Solution Approach 1:

The patent applies asymmetry by intentionally creating non-uniform via-conductor distributions. Specifically, different densities and patterns of via-conductors are used in different regions of the substrate, with higher via-density in regions requiring greater heat dissipation and lower density in regions where temperature uniformity is already adequate. This asymmetric arrangement allows optimization of heat dissipation performance in critical areas without compromising overall temperature uniformity.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent implements local quality by varying the thermal conductivity characteristics in different regions of the substrate. Different via-conductor materials, sizes, and spacing are used to create region-specific thermal properties. For example, high-thermal-conductivity via-conductors are concentrated in high-power transistor regions, while lower-density via-conductors are used in low-power regions, thereby achieving locally optimized heat dissipation that maintains temperature uniformity across the entire device.

Inventive Principle:
Principle #3Local quality

2Temperature

If via-conductors are added to enhance heat dissipation, then thermal conductivity is improved, but device complexity increases

Engineering Contradiction:
Improvethermal conductivityVSAvoidvia-conductor arrangement complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the via-conductor structure into multiple functional groups: ground vias, power vias, signal vias, and thermal vias. Each segment serves a specific purpose in the overall heat dissipation and electrical connection system. This segmentation allows for independent optimization of each via-type without requiring complex interactions between all vias, thereby managing device complexity while achieving improved thermal conductivity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements universality by designing via-conductors that serve multiple functions simultaneously. The same via-conductor structure provides both electrical connection (grounding, power supply, signal transmission) and thermal conduction. This multi-functionality reduces the need for separate dedicated thermal vias, thereby improving thermal conductivity without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively regulates and uniformizes the temperature rise, enhancing the performance and efficiency of the power amplifier by ensuring consistent heat dissipation across the transistor cells.

Implementation Method 1

The multilayer wiring substrate includes plural via-conductors extending downward from a top surface of the multilayer wiring substrate at least until a bottom surface of the first conductive layer... to uniformize a temperature rise within operating regions of a transistor

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11871513B2Multilayer wiring substrate
Publication Date: 2024.01.09 MURATA MFG CO LTD
  • US11871513B2 patent drawing
  • US11871513B2 patent drawing
  • US11871513B2 patent drawing

AI summary

A cavity elongated in one direction is formed in a protective film covering the conductive pattern of the topmost conductive layer of a multilayer wiring substrate. The cavity exposes part of the conductive pattern. A first via-conductor extends downward from the conductive pattern of the topmost conductive layer at least until that of a second conductive layer. Second via-conductors extend downward from the conductive pattern of the second or third conductive layer at least until that of a conductive layer one below. As viewed from above, the first via-conductor and the cavity partially overlap each other. At least two second via-conductors are disposed to sandwich the cavity therebetween. The difference between the smallest gap between the cavity and the second via-conductor at one side and that between the cavity and the second via-conductor at the other side is smaller than the smallest gap between the cavity and the second via-conductors.