Multilayer Total Internal Reflection Optic for X-ray Flux

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Solution Overview

Problem

Conventional X-ray imaging and analysis applications suffer from insufficient X-ray flux due to the majority of generated X-rays being absorbed or not utilized effectively, with existing optic devices only capturing and redirecting a small percentage of unused X-rays, limiting the intensity gain to around 50% before compromising target integrity.

Innovation Solution

A multilayer optic device utilizing high-index and low-index material layers with a grading zone, featuring corrugations along specific directions, to redirect X-rays through total internal reflection, enabling collection and redirection in multiple directions, such as cone and fan-beam directions, thereby increasing X-ray flux intensity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If electron beam density is increased to enhance X-ray flux, then X-ray flux is improved, but target integrity deteriorates due to heat generation

Engineering Contradiction:
ImproveX-ray fluxVSAvoidtarget integrity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent introduces an intermediary optic device positioned between the X-ray source and the target. This device captures and redirects unused X-rays before they can be absorbed by the source housing or primary collimator, thereby enhancing the effective X-ray flux without requiring increased electron beam density that would compromise target integrity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the previously harmful unused X-rays (which were being absorbed and wasted) into a beneficial resource. By using optic devices to capture and redirect these unused X-rays into useful directions, the system transforms waste radiation into useful imaging radiation, effectively increasing flux without increasing target heat load.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Loss of energy

If conventional optic devices are used to redirect unused X-rays, then some X-ray redirection is achieved, but the redirection efficiency remains insufficient (1% or less)

Engineering Contradiction:
Improveunused X-ray utilizationVSAvoidX-ray flux intensity gain
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent employs multilayer optic devices with multiple alternating high-index and low-index material layers. Each layer interfaces creates a refraction event, and the cumulative effect of many such interfaces enables efficient redirection of X-rays. This segmented multilayer structure achieves significantly higher redirection efficiency than conventional single-device approaches.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent redirects X-rays in multiple dimensions simultaneously - both cone direction and fan-beam direction - using appropriately oriented multilayer sections. This two-dimensional redirection capability allows the system to capture and redirect unused X-rays from various angles, achieving much higher overall utilization efficiency compared to conventional one-dimensional approaches.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Illumination intensity

If multilayer TIR optics are used to redirect X-rays in one direction, then intensity gain is achieved, but the device cannot redirect X-rays in multiple directions simultaneously

Engineering Contradiction:
ImproveX-ray flux intensityVSAvoidredirection capability in multiple directions
Core Design Contradiction:
Illumination intensityVSAdaptability or versatility

Solution Approach 1:

The patent designs a universal multilayer optic device that can perform multiple redirection functions simultaneously. By incorporating both cone-direction and fan-beam direction multilayer sections in appropriate orientations, the single device achieves the versatility to redirect X-rays in multiple directions at once, providing both intensity gain and directional flexibility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges different multilayer configurations into a single integrated device. Cone-direction multilayer sections and fan-beam direction multilayer sections are combined in one structure, allowing the device to simultaneously redirect X-rays in both directions. This merging of functions achieves both high intensity gain and multi-directional adaptability.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multilayer optic device achieves significant X-ray flux intensity gains, potentially up to 5000 times that of conventional pinhole collimators, by effectively redirecting X-rays into useful imaging directions, addressing the limitations of existing technologies.

Implementation Method 1

A multilayer optic device utilizing high-index and low-index material layers with a grading zone, featuring corrugations along specific directions, to redirect X-rays through total internal reflection

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

a grading zone disposed between the high-index material layer and low-index material layer, the grading zone comprising a grading layer having a third real refractive index 1−δ3 and a third absorption coefficient β3, such that 1−δ1>1−δ3>1−δ2

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS8761346B2Multilayer total internal reflection optic devices and methods of making and using the same
Publication Date: 2014.06.24 GE PRECISION HEALTHCARE LLC
  • US8761346B2 patent drawing
  • US8761346B2 patent drawing
  • US8761346B2 patent drawing

AI summary

A multilayer optic device having an input face and an output face is provided. The optic device includes a high-index material layer having a first real refractive index 1−δ1 and a first absorption coefficient β1, wherein the core comprises a first surface and a second surface, a low-index material layer having a second real refractive index 1−δ2 and a second absorption coefficient β2, and a grading zone disposed between the high-index material layer and low-index material layer, the grading zone comprising a grading layer having a third real refractive index 1−δ3 and a third absorption coefficient β3, such that 1−δ11>1−δ3>1−δ2, where at least a portion of one or more of the high-index material layer, the grading zone and the low-index layer comprises one or more corrugations along a first direction.