Multilayer Polyamide Tube Structure for Stable Barrier Adhesion
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Solution Overview
Problem
Multilayer tubes face issues with interlayer adhesiveness fluctuations due to extrusion conditions and environmental factors, and have inadequate durability and barrier properties, especially when exposed to fuels and high temperatures, with existing solutions failing to provide sufficient chemical resistance and low-temperature impact resistance.
Innovation Solution
A multilayer tube structure comprising an aliphatic polyamide composition with specific melting points and solubility parameters, combined with a semi-aromatic polyamide composition, and an elastomer polymer containing unsaturated compounds, to enhance chemical liquid-barrier properties, interlayer adhesiveness, and durability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If a single-layer tube using polyamide 11 or polyamide 12 is used, then strength, toughness, and flexibility are excellent, but barrier properties against alcohol-containing gasoline are insufficient
Solution Approach 1:
The patent applies composite materials by creating a multilayer tube structure where polyamide 11 or polyamide 12 is combined with other resin layers (such as EVOH, PBT, or PEN) to achieve both mechanical strength and barrier properties. The polyamide layer provides strength, toughness, and flexibility, while the adjacent barrier layer provides resistance to alcohol-containing gasoline, resolving the contradiction between mechanical performance and chemical barrier properties.
2Reliability
If a multilayer tube with barrier resin layers is used, then barrier properties improve, but interlayer adhesiveness fluctuates due to extrusion conditions and environmental factors
Solution Approach 1:
The patent applies parameter changes by carefully controlling the solubility parameters of the resins used in each layer. By selecting resins with specific solubility parameter ranges (polyamide 11: 22.0-23.0, polyamide 12: 21.5-22.5, EVOH: 23.5-24.5, PBT: 24.0-25.0, PEN: 23.0-24.0), the patent ensures optimal interlayer adhesion while maintaining barrier properties. This parameter control stabilizes interlayer adhesiveness against fluctuations from extrusion conditions and environmental factors.
3Temperature
If polyamide 6T/66 or polyamide 6T/6I/66 is used, then heat resistance improves, but low-temperature impact resistance deteriorates
Solution Approach 1:
The patent applies local quality by assigning different functional properties to different layers of the multilayer tube. The polyamide 6T/66 or polyamide 6T/6I/66 layer is positioned to provide heat resistance where needed, while polyamide 11 or polyamide 12 layers are positioned to provide low-temperature impact resistance in other regions. This spatial distribution of properties allows the tube to exhibit both heat resistance and low-temperature toughness simultaneously.
4Stability of the object's composition
If adhesive layers are added to improve interlayer adhesion, then manufacturing complexity increases, but process simplification is desired
Solution Approach 1:
The patent applies the extraction principle by removing the separate adhesive layer from the multilayer structure. Instead of adding an adhesive layer between polyamide 11/12 and barrier resin layers, the patent achieves direct adhesion by carefully selecting resins with compatible solubility parameters. This eliminates the need for separate adhesive layers and simplifies the manufacturing process while maintaining stable interlayer adhesion.
Data Source
AI summary
It is provided a multilayer tube having a layer containing a specific aliphatic polyamide composition and a layer containing a semi-aromatic polyamide composition which contains a semi-aromatic polyamide having a specific structure or a mixture thereof, and the both layers being disposed adjacent to each other, wherein the aliphatic polyamide composition contains an aliphatic polyamide having a melting point of a specific value or less, and a ratio of the number of the methylene groups to the number of the amide groups is a specific value or more, an aliphatic polyamide having an absolute value of a difference in solubility parameter SP values to that of the aliphatic polyamide being a specific range, and an elastomer polymer containing a constitutional unit derived from an unsaturated compound having a carboxyl group and/or an acid anhydride group.