Multilayer Planar Waveguide Interconnects for Dense Low-Power Chip Links

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Solution Overview

Problem

Existing chip-to-chip interconnects in integrated circuits face limitations in density and power consumption, falling short of intra-chip interconnects due to fundamental constraints of electrical interconnects, which hinder high-performance computing and networking applications.

Innovation Solution

Implementing a multilayer optical interconnect system using microLEDs and photodetectors with a multilayer planar waveguide that couples light between transceiver arrays, allowing for increased density and reduced power consumption through optical connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If chip-to-chip electrical interconnects are used, then connectivity between chips is achieved, but density is limited and power consumption is high

Engineering Contradiction:
Improveinterconnect densityVSAvoidpower consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent substitutes electrical interconnects with optical interconnects using waveguides. Light propagates through dielectric waveguide structures formed by depositing layers of materials with different refractive indices (e.g., silicon nitride, silicon dioxide) on a substrate, replacing the electrical field-based transmission with optical field-based transmission to reduce power consumption and increase density.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs multi-layer waveguide structures where light can propagate in multiple vertical layers and be coupled between layers using grating couplers or evanescent coupling. This three-dimensional waveguide architecture increases interconnect density by utilizing the vertical dimension in addition to the horizontal plane, allowing more interconnects per chip area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of stationary object

If electrical interconnect length is increased, then connectivity distance is improved, but resistance and capacitance increase leading to performance degradation

Engineering Contradiction:
Improveinterconnect lengthVSAvoidsignal integrity
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The patent replaces electrical signal transmission through conductors with optical signal transmission through dielectric waveguides. Optical signals do not suffer from RC time constant limitations that constrain electrical interconnects, allowing for longer interconnect lengths without signal integrity degradation. The waveguide structure confines light through total internal reflection, maintaining signal quality over extended distances.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Quantity of substance

If conductor width is reduced to increase density, then interconnect density improves, but resistance increases and power consumption increases

Engineering Contradiction:
Improveinterconnect densityVSAvoidpower dissipation
Core Design Contradiction:
Quantity of substanceVSPower

Solution Approach 1:

The patent substitutes electrical conductors with optical waveguides made of dielectric materials. Optical waveguides can be made extremely narrow (sub-micron dimensions) without suffering from the resistance increase that plagues electrical conductors. The confining dimension of the waveguide determines the mode size, and power consumption is determined by the coupling efficiency and propagation loss rather than resistive heating, enabling high-density interconnects with low power dissipation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multilayer optical interconnects achieve densities comparable to electrical interconnects while significantly reducing power consumption, enabling high-performance computing and networking by overcoming the limitations of electrical interconnects.

Implementation Method 1

a multilayer planar waveguide coupling light from the first plurality of microLEDs with the second plurality of photodetectors and coupling light from the second plurality of microLEDs with the first plurality of photodetectors

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

a first plurality of microLEDs and a first plurality of photodetectors, the first plurality of microLEDs being mounted to a first substrate

Methodology Applied
Scientific EffectLight emitting diode effect: Light Emitting Diode

Implementation Method 3

a second plurality of photodetectors, the second plurality of photodetectors being in or mounted to the second substrate

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS20250383495A1Multi-layer planar waveguide interconnects
Publication Date: 2025.12.18 AVICENATECH CORP
  • US20250383495A1 patent drawing
  • US20250383495A1 patent drawing
  • US20250383495A1 patent drawing

AI summary

A multi-layer planar waveguide may be used in providing an interconnect for inter-chip and/or intra-chip signal transmission. Various embodiments to transmit optical signals are disclosed, along with designs of microLED optical assemblies, photodetector optical assemblies, waveguides, and multi-layer planar waveguides.