Multilayered Methylphenidate Tablet for Rebound Control

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Solution Overview

Problem

Methylphenidate treatments for ADHD and ADD often result in significant variation in efficacy and rebound effects, leading to adverse symptoms such as increased aggression, mood instability, and irritability, particularly in patients with comorbid conditions like autism spectrum disorder.

Innovation Solution

A solid, oral pharmaceutical composition with a multilayered structure including a core of methylphenidate or its salt, a sustained release layer, and a delayed release layer, designed to provide a non-linear in vivo absorption model using Weibull or sigmoid functions, reducing variability in plasma concentrations and minimizing rebound effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If methylphenidate is administered as a conventional formulation, then the drug provides therapeutic effects for ADHD and ADD, but the drug causes rebound effects and significant variation in efficacy as it is metabolized

Engineering Contradiction:
Improveefficacy consistencyVSAvoidrebound effects
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent divides the methylphenidate dose into multiple release phases using a multilayered tablet structure with different coating layers (enteric coating, sustained-release matrix, and immediate-release components). This segmentation allows the drug to be released in a controlled sequence, maintaining consistent plasma levels and preventing the sharp decline that causes rebound effects.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent incorporates an enteric coating layer that protects the methylphenidate from premature release in the stomach and ensures delayed release in the intestine. This preliminary protective action prevents early drug release and absorption, establishing a controlled release profile that maintains efficacy consistency and avoids rebound.

Inventive Principle:
Principle #10Preliminary action

2Duration of action of moving object

If methylphenidate is administered to provide sustained therapeutic effects, then the treatment duration is extended, but the plasma concentration variation increases leading to adverse symptoms

Engineering Contradiction:
Improvetherapeutic durationVSAvoidplasma concentration stability
Core Design Contradiction:
Duration of action of moving objectVSStability of the object's composition

Solution Approach 1:

The patent applies different release characteristics to different portions of the tablet through multilayered coating structures. The immediate-release portion provides initial therapeutic effect, while the sustained-release matrix maintains plasma levels over an extended period. This local differentiation of release properties allows both extended duration and stable plasma concentration.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses a composite tablet structure combining multiple materials with different release properties: enteric coating materials, sustained-release matrix materials, and immediate-release components. This composite structure enables the tablet to provide both extended therapeutic duration and stable plasma concentration by leveraging the complementary release characteristics of each material.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20230120738A1Methylphenidate compositions for treatment of attention deficit hyperactivity disorder
Publication Date: 2023.04.20 IRONSHORE PHARMA & DEV
  • US20230120738A1 patent drawing
  • US20230120738A1 patent drawing
  • US20230120738A1 patent drawing

AI summary

A solid, oral pharmaceutical composition is described. The solid, oral pharmaceutical composition includes methylphenidate or a pharmaceutical salt thereof, wherein an in vivo absorption model of the solid, oral pharmaceutical composition has a function selected from the group consisting of: a single Weibull function, a double Weibull function, and a sigmoid eMax function. A correlation of a plurality of fractions of an in vitro dissolution of the solid, oral pharmaceutical composition with a same plurality of fractions of an in vivo absorption of the solid, oral pharmaceutical composition is non-linear. A method of treating a condition in a subject having a disorder or condition responsive to the administration of methylphenidate is also described. The method includes orally administering to the subject an effective amount of the solid, oral pharmaceutical composition.