Multilevel Converter Power Supply Using Capacitor Voltage Feedback

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Solution Overview

Problem

Securing operating voltages for the drive unit and voltage detection unit in each unit converter of a multilevel converter is a challenge that complicates the configuration and increases costs.

Innovation Solution

The solution involves a self-sufficient power supply unit that converts capacitor voltages into DC operating voltages for the drive and voltage detection units, using either a DC-DC converter or a variable resistance circuit, and employs voltage divider resistors and filters to stabilize capacitor voltages, ensuring appropriate operating voltages without additional power supplies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If additional power supplies are provided for drive units and voltage detection units in each unit converter, then operating voltages can be secured, but the configuration becomes more complex and costs increase

Engineering Contradiction:
Improveoperating voltage supplyVSAvoidconfiguration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The voltage detection unit and drive unit are designed to operate using the capacitor voltage already present in each unit converter module. The voltage detection unit detects the capacitor voltage directly, and the drive unit is supplied with operating voltage derived from the same capacitor, eliminating the need for separate external power supplies for these components.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The capacitor in each unit converter serves multiple functions: it provides voltage for the power conversion operation and simultaneously provides operating voltage for both the voltage detection unit and the drive unit. This multi-functional use of the capacitor reduces the overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If additional power supplies are provided for drive units and voltage detection units in each unit converter, then operating voltages can be secured, but costs increase

Engineering Contradiction:
Improveoperating voltage supplyVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Each unit converter module generates its own operating voltages for the voltage detection unit and drive unit using its internal capacitor, eliminating the need for external power supply components and reducing manufacturing costs.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The power supply function for the voltage detection unit and drive unit is merged with the existing capacitor function in each unit converter module, reducing the total component count and manufacturing complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If capacitor voltages are used directly for drive and detection units, then additional power supplies are eliminated, but voltage stability must be ensured

Engineering Contradiction:
Improveconfiguration simplicityVSAvoidvoltage stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The voltage detection unit continuously detects the capacitor voltage and provides feedback information. Based on this feedback, the control unit adjusts the switching operations to maintain stable capacitor voltages, ensuring reliable operation of the drive units and voltage detection units.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the switching patterns of the unit converters to maintain stable capacitor voltages under varying operating conditions, ensuring that the voltage supplied to drive and detection units remains within acceptable ranges.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration simplifies the apparatus design and reduces costs by utilizing existing capacitor voltages for drive and detection unit operations, while maintaining stable voltage detection and reducing the risk of operational amplifier destruction.

Implementation Method 1

a self-sufficient power supply unit that converts capacitor voltages into DC operating voltages for the drive and voltage detection units, using either a DC-DC converter

Methodology Applied
Scientific EffectDC-DC conversion: Electromagnetic Induction

Implementation Method 2

a self-sufficient power supply unit that converts capacitor voltages into DC operating voltages for the drive and voltage detection units, using either a DC-DC converter or a variable resistance circuit

Methodology Applied
Scientific EffectResistive conversion: Joule Heating

Implementation Method 3

employs voltage divider resistors and filters to stabilize capacitor voltages, ensuring appropriate operating voltages

Methodology Applied
Scientific EffectVoltage division: Ohm's Law

Implementation Method 4

employs voltage divider resistors and filters to stabilize capacitor voltages, ensuring appropriate operating voltages

Methodology Applied
Scientific EffectFiltering: Filter (electronic)

Data Source

PatentEP4228140B1Power conversion device
Publication Date: 2026.03.18 CARRIER JAPAN CORP
  • EP4228140B1 patent drawingFigure 1
  • EP4228140B1 patent drawingFigure 2
  • EP4228140B1 patent drawingFigure 3

AI summary

Provided is a power conversion device which can ensure a suitable operational voltage for a drive unit and a voltage detection unit of each unit converter of a multilevel converter, and which can thereby simplify the configuration and lower the cost of the device. Each unit converter of the multilevel converter includes first and second output terminals, a plurality of switch elements, a capacitor connected to the first and second output terminals via the switch elements, a drive unit which is actuated by the voltage of the capacitor and drives the individual switch elements on/off in accordance with a drive signal from a control unit, and a voltage detection unit which is actuated by an operational voltage output from a power supply unit for control of the control unit and detects the voltage of the capacitor. A plurality of levels of direct-current voltages are output by the selective formation of a plurality of conduction paths created by on/off of the individual switch elements. The control unit outputs the drive signal to the drive unit on the basis of a detection result of the voltage detection unit of each unit converter.