Multilevel Inverter Dead Time Control via Current Vector Polarity

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Solution Overview

Problem

Multilevel inverters face challenges in reducing total harmonic distortion (THD) due to the insertion of dead time between switching transitions, which affects the quality of the sinusoidal AC voltage output.

Innovation Solution

Implementing a current vector-controlled dead time mechanism in multilevel inverter circuits, where the inverter control circuit adjusts or eliminates dead time based on the direction of AC current flow, allowing main and neutral switches to switch without dead time when the current is flowing in the same polarity as the voltage output, thereby optimizing switching transitions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If dead time is inserted between switching transitions to prevent inadvertent conduction or short circuit, then reliability is improved, but total harmonic distortion worsens

Engineering Contradiction:
Improveprevention of inadvertent conduction or short circuitVSAvoidtotal harmonic distortion
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies dynamics by making the dead time variable rather than fixed. The control circuit dynamically adjusts the dead time between switching transitions based on the instantaneous polarity of the AC current flow. When current flows in the same polarity as voltage output, dead time is eliminated or minimized. When current flows in opposite polarity, dead time is inserted to prevent short circuits. This dynamic adjustment resolves the contradiction by adapting the protective dead time to actual operating conditions, reducing harmonic distortion while maintaining reliability.

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If dead time is eliminated to reduce total harmonic distortion, then manufacturing precision of waveform quality is improved, but reliability worsens due to risk of inadvertent conduction or short circuit

Engineering Contradiction:
Improvesinusoidal waveform qualityVSAvoidprotection against inadvertent conduction or short circuit
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent applies parameter changes by modifying the dead time parameter based on current polarity conditions. The control circuit monitors the polarity of AC current flow and changes the dead time parameter accordingly: eliminating or minimizing dead time when current polarity matches voltage output polarity (improving waveform quality), and inserting dead time when polarities oppose (maintaining reliability). This conditional parameter adjustment resolves the contradiction between waveform precision and safety.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If current vector-controlled dead time adjustment is implemented to reduce total harmonic distortion, then productivity of power conversion efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidcontrol circuit complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies feedback by implementing a control circuit that continuously monitors the polarity of AC current flow and uses this feedback information to dynamically adjust the dead time between switching transitions. The control circuit receives feedback about current direction and automatically modifies switching timing to eliminate dead time when appropriate, thereby improving power conversion efficiency. This feedback mechanism achieves productivity improvement with manageable complexity increase.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS8942019B2Current vector controlled deadtime for multilevel inverters
Publication Date: 2015.01.27 SEMICON COMPONENTS IND LLC
  • US8942019B2 patent drawing
  • US8942019B2 patent drawing
  • US8942019B2 patent drawing

AI summary

A multilevel inverter circuit includes an inverter control circuit that controls switching of main and neutral switches. The inverter control circuit receives current vector information indicating flow direction of an AC current output of the multilevel inverter circuit. The inverter control circuit eliminates dead time between switching of a neutral switch and a main switch depending on whether the AC current output is flowing towards a load or away from the load. Among other advantages, elimination of dead time improves the total harmonic distortion of the sinusoidal AC voltage output of the multilevel inverter circuit.