Multilevel Inverter Staircase Waveform Generation

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Solution Overview

Problem

Existing solar inverter technologies face challenges in efficiently converting variable DC output from solar panels to 120V AC power with high power and low total harmonic distortion (THD), while minimizing voltage stresses and improving electromagnetic compatibility (EMC) performance.

Innovation Solution

A system comprising three five-level inverters connected between a DC power source and an AC grid, each with a first and second boost apparatus, generating a staircase waveform to reduce THD and voltage stresses, and utilizing an L-C filter for efficient power conversion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a conventional two-level inverter is used to convert DC to AC power, then the device complexity is low, but the total harmonic distortion (THD) is high and voltage stresses are large

Engineering Contradiction:
Improvetotal harmonic distortionVSAvoidinverter topology complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent divides the conventional two-level inverter into multiple switching stages to create a multilevel inverter topology. By segmenting the voltage conversion process into multiple steps (e.g., three-level, five-level inverters), the output waveform more closely approximates a sinusoid, thereby reducing harmonic distortion while distributing voltage stresses across multiple components

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces intermediate voltage levels between the DC source and AC output through additional switching devices and capacitors. These intermediate levels act as mediators that smooth the voltage transitions, reducing the abrupt changes that cause high harmonics in conventional inverters

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a multilevel inverter with staircase waveform is used, then the total harmonic distortion is reduced and voltage stresses are minimized, but the device complexity increases

Engineering Contradiction:
Improveelectromagnetic compatibility performanceVSAvoidnumber of switching elements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple switching elements and energy storage components into integrated modules. By merging functions (e.g., using capacitors that serve both as voltage sources for the staircase waveform and as filtering elements), the patent reduces the overall component count while maintaining the multilevel voltage structure

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent designs switching elements and components that perform multiple functions simultaneously. For example, the same capacitors and switches used to generate the staircase waveform also provide voltage regulation, filtering, and protection functions, thereby reducing the need for additional dedicated components

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If high switching frequency is used to reduce THD, then the output waveform quality improves, but switching losses increase

Engineering Contradiction:
Improvewaveform qualityVSAvoidswitching losses
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The patent employs periodic switching patterns that optimize the timing and duration of switching events. By using techniques such as pulse-width modulation (PWM) adapted for multilevel inverters, the system achieves high waveform quality through controlled periodic switching rather than continuous high-frequency switching, thereby reducing cumulative switching losses

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves efficient, reliable, and cost-effective solar inverter operation by generating a staircase waveform with reduced THD and voltage stresses, improving the overall efficiency and reliability of the solar inverter system.

Implementation Method 1

utilizing an L-C filter for efficient power conversion

Methodology Applied
Scientific EffectElectrical filtering: Filter (electronic)

Implementation Method 2

each with a first and second boost apparatus, generating a staircase waveform

Methodology Applied
Scientific EffectElectrical energy transformation: Electromagnetic Induction

Data Source

PatentUS10903656B2Multilevel inverter device and method
Publication Date: 2021.01.26 HUAWEI DIGITAL POWER TECH CO LTD
  • US10903656B2 patent drawing
  • US10903656B2 patent drawing
  • US10903656B2 patent drawing

AI summary

A system comprises a first five-level inverter connected between a dc power source and an ac grid, a second five-level inverter connected between the dc power source and the ac grid and a third five-level inverter connected between the dc power source and the ac grid, wherein each five-level inverter comprises a first boost apparatus and a second boost apparatus.