Multilevel Power Converter Using Series Three-Level Modules

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Solution Overview

Problem

Conventional multilevel inverters require diodes with varying breakdown voltages, increasing complexity and manufacturing difficulty, especially when increasing the number of output voltage levels.

Innovation Solution

A power converter configuration using a series connection of three-level inverters with switch circuits to select outputs from adjacent inverters, concentrating high-breakdown voltage elements in switch circuits, allowing for easy manufacturing and scalable voltage levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If diodes with varying breakdown voltages are used in conventional multilevel inverters to achieve multiple voltage levels, then the number of output voltage levels increases, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvenumber of output voltage levelsVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The inverter is divided into multiple identical three-level inverter modules connected in series. Each module generates three voltage levels (0V, +Vdc, -Vdc), and by connecting 2n modules, the system achieves (2n+1) total voltage levels. This segmentation allows complex multilevel output to be achieved through simple modular repetition, reducing overall system complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Identical three-level inverter modules are designed to perform the same function with uniform components (same breakdown voltage diodes, same capacitor ratings). These universal modules can be replicated and connected in series to achieve different voltage levels, eliminating the need for custom-designed diodes with varying breakdown voltages for each level.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If diodes with varying breakdown voltages are used in conventional multilevel inverters, then multiple voltage levels are achieved, but manufacturing difficulty increases

Engineering Contradiction:
Improvemultiple voltage levelsVSAvoidmanufacturing difficulty
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The system is segmented into identical modular units, each containing standard-rated diodes with uniform breakdown voltages. This allows mass production of standardized modules that can be assembled to create inverters with different voltage levels, significantly easing manufacturing compared to custom-building each level with specialized diodes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of changing diode breakdown voltage parameters to achieve different voltage levels, the invention changes the number of identical modules connected in series. The electrical parameters (diode breakdown voltage, capacitor rating) remain constant across all modules, while the system-level voltage levels are adjusted by changing the quantity of modules, simplifying manufacturing.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If conventional multilevel inverter configuration is used, then multiple voltage levels are output, but the configuration complexity increases with more levels

Engineering Contradiction:
Improvemultiple voltage levelsVSAvoidconfiguration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The inverter configuration is segmented into standardized three-level modules that can be systematically connected in series. This modular approach provides a clear, repeatable configuration pattern where n modules produce (2n+1) voltage levels, making the configuration systematic and manageable rather than complex and ad-hoc.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple three-level inverters are nested in series, with each inverter's output contributing to the overall voltage levels. The nested structure allows higher voltage levels to be achieved by combining simpler three-level units, creating a hierarchical configuration that is easier to design and analyze than flat multilevel structures.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS9099937B2Power converter capable of outputting a plurality of different levels of voltages
Publication Date: 2015.08.04 TMEIC CORP
  • US9099937B2 patent drawing
  • US9099937B2 patent drawing
  • US9099937B2 patent drawing

AI summary

A power converter includes a group of serial three-level inverters including 2n (n=2) three-level inverters connected in series, two switch circuits for selecting an output from either one of two of the three-level inverters in the group of serial three-level inverters, and a switch circuit for selecting an output from either one of the switch circuits. Each three-level inverter includes two switch elements connected in series, two capacitors connected in series, and a switch element for connecting the first node to the second node, the switch elements being connected in parallel to the capacitors.