Multilevel PWM Switching for CMV Reduction and Capacitor Balancing

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Solution Overview

Problem

Conventional multilevel power converters for hybrid-electric aircraft propulsion systems face challenges in reducing common mode emissions and associated electromagnetic interference, which often require additional hardware to balance DC link capacitor voltages, increasing weight and cost.

Innovation Solution

The implementation of Pulse Width Modulated (PWM) switching schemes that generate a PWM pulse pattern based on a reduced Common Mode Voltage (CMV) scheme, adjusting pulses to balance voltages across DC link capacitors without additional hardware, thereby reducing CMV and electromagnetic interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional PWM switching schemes are used to reduce common mode emissions, then electromagnetic interference is reduced, but additional hardware is required to balance DC link capacitor voltages, increasing weight and device complexity

Engineering Contradiction:
Improveelectromagnetic interferenceVSAvoidhardware complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The PWM switching scheme is designed to automatically balance the DC link capacitor voltages through intelligent pulse generation and adjustment. The controller monitors the capacitor voltages and dynamically adjusts the PWM pulses to transfer energy between capacitors, enabling the system to self-regulate without external balancing hardware.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention changes the timing, width, and sequence of PWM pulses to achieve both common mode emission reduction and capacitor voltage balancing. By dynamically adjusting pulse parameters based on capacitor voltage states, the system achieves dual objectives without additional hardware components.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If additional hardware is added to balance DC link capacitor voltages, then voltage balancing is achieved, but weight and device complexity increase

Engineering Contradiction:
Improvecapacitor voltage balancingVSAvoidconverter weight
Core Design Contradiction:
Stability of the object's compositionVSWeight of moving object

Solution Approach 1:

The PWM switching scheme is designed to automatically balance the DC link capacitor voltages through intelligent pulse generation and adjustment. The controller monitors the capacitor voltages and dynamically adjusts the PWM pulses to transfer energy between capacitors, enabling the system to self-regulate without external balancing hardware.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention extracts the voltage balancing function from separate hardware components and integrates it into the control logic of the PWM switching scheme. By removing the need for external balancing circuits, the system achieves voltage balancing while reducing overall weight and complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

3Stability of the object's composition

If additional hardware is added to balance DC link capacitor voltages, then voltage balancing is achieved, but system size and filter requirements increase

Engineering Contradiction:
Improvecapacitor voltage balancingVSAvoidconverter volume
Core Design Contradiction:
Stability of the object's compositionVSVolume of moving object

Solution Approach 1:

The PWM switching scheme performs multiple functions simultaneously: it controls the power conversion, reduces common mode emissions, and balances DC link capacitor voltages. This multi-functionality eliminates the need for separate balancing hardware, reducing overall system volume and filter requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention merges the voltage balancing function with the primary power conversion function by integrating it into the PWM control logic. By combining these functions into a single control mechanism, the system reduces the number of separate components and overall system volume.

Inventive Principle:
Principle #5Merging (Combining)

4Power

If conventional PWM schemes are used, then power conversion is achieved, but common mode voltage pulses are generated, causing electromagnetic interference

Engineering Contradiction:
Improvepower conversionVSAvoidcommon mode emissions
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The invention converts the harmful common mode voltage pulses into beneficial voltage balancing actions. By strategically injecting common mode pulses during specific switching intervals, the system transfers energy between DC link capacitors to balance their voltages, turning a previously harmful effect into a useful function.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The PWM switching scheme employs periodic pulse patterns with specific timing and sequencing to minimize common mode emissions. By using complementary switching patterns across multiple legs of the converter, the system periodically cancels out common mode voltage pulses while maintaining effective power conversion.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentEP4404452A1Reduced common mode voltage pulse width modulation switching scheme with capacitor voltage balancing for a multilevel power converter
Publication Date: 2024.07.24 GENERAL ELECTRIC CO
  • EP4404452A1 patent drawingFigure 1
  • EP4404452A1 patent drawingFigure 2
  • EP4404452A1 patent drawingFigure 3~4

AI summary

A multilevel power converter (200) includes a plurality of switches (242), a first DC link capacitor (C1), a second DC link capacitor (C2), and one or more processors (610A) configured to: generate, for a duty cycle of the multilevel power converter (200), a pulse width modulated pulse pattern (226) in accordance with a reduced common mode voltage scheme; modify the pulse width modulated pulse pattern (226) to render a modified pulse pattern (236); and cause the plurality of switches (242) to implement the duty cycle based at least in part on the modified pulse pattern (236) to render a common mode voltage pulse (CMVP1) to balance voltages at the first DC link capacitor (C1) and the second DC link capacitor (C2).