Multilobular Fastener Modified Trailing Surface Wedging
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Solution Overview
Problem
Multilobular fastener systems experience wobble during tool engagement, necessitating two-handed operation due to instability and a large gap between the tool and socket, which increases the risk of tool disengagement.
Innovation Solution
A fastener with a multilobular tool engaging portion featuring alternating lobes and flutes, where the trailing surface of at least one lobe has a modified zone with an increased diameter, providing a wedging effect to reduce wobble and allow one-handed operation, while maintaining a constant distance between the tool and socket.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Force
If trailing tapered side walls are used to provide wedge engagement, then torque transfer is improved, but the socket diameter increases causing a larger gap between socket and tool
Solution Approach 1:
The patent applies local quality by providing a modified zone only on specific portions of the trailing surfaces rather than uniformly across the entire socket. The modified zone with increased diameter is localized to specific angular positions (e.g., 120 degrees apart in a six-lobular pattern), creating localized wedge engagement points while maintaining a smaller overall socket diameter. This resolves the contradiction by providing torque transfer enhancement only where needed rather than increasing the entire socket diameter.
2Stability of the object's composition
If a larger socket diameter is used to ensure wedge engagement depth, then engagement stability is improved, but the gap between socket and tool at the mouth increases causing wobble
Solution Approach 1:
The modified zone creates localized stability enhancement at specific engagement depths without increasing the overall socket diameter. By concentrating the diameter increase in specific angular regions rather than uniformly, the patent achieves stable wedge engagement at the required depth while maintaining a tighter fit at the socket mouth where the unmodified trailing surfaces provide better alignment.
3Ease of manufacture
If uniform trailing surfaces are used, then manufacturing is simplified, but wobble and walking of the fastener occurs during engagement
Solution Approach 1:
The patent maintains manufacturing simplicity by applying the modified zone only to specific portions of the trailing surfaces rather than redesigning the entire socket geometry. The modification can be achieved through relatively simple machining or forming operations localized to specific angular positions, preserving most of the original manufacturing process while adding the stability-enhancing feature.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The modified zone reduces wobble significantly, enabling efficient torque transfer and stable one-handed operation by maintaining a consistent distance between the tool and fastener, enhancing the fit and reducing the risk of tool disengagement.
Implementation Method 1
The trailing surface of at least one lobe is provided with a modified zone, in which the diameter of the lobe is increased. The increased diameter of the lobe in the region of the zone provides a wedging effect between the tool engaging portion and a tool arranged in engagement with the fastener.
Data Source
Figure 1
Figure 2a~2d
Figure 2e~2h
AI summary
A fastener comprising a fastener body 2 and a fastener head 4 is disclosed. The fastener body 2 has a threaded portion and defines a longitudinal axis 3. The fastener head 4 is arranged at one end of the fastener body 2, and comprises a tool engaging portion. The tool engaging portion 5 comprises a plurality of alternating lobes 7 and flutes 8 forming a multilobular surface pattern, each lobe 7 having a driven surface 9 arranged to engage with a driving surface of a tool, and a trailing surface 10 arranged opposite to the driven surface. The driven surface 9 and the trailing surface 10 extend substantially parallel to the longitudinal axis 3 defined by the fastener body. The trailing surface 10 of at least one lobe 7 is provided with a modified zone in which a diameter of the lobe 7 is increased, said modified zone providing a wedging effect between the tool engaging portion and a tool.