Multimaterial Metasurface Waveguides for Accommodative-Vergence Alignment

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Solution Overview

Problem

Conventional augmented and virtual reality display systems struggle to provide a comfortable and realistic presentation of virtual image elements amidst real-world imagery due to mismatches between accommodative and vergence states, leading to user discomfort.

Innovation Solution

The use of metasurfaces with multiple materials and structured protrusions on waveguides to redirect light, allowing for precise control of wavefront divergence and alignment with physiological accommodative and vergence cues, enhancing the perception of depth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional display systems present virtual image information without transparency to real-world visual input, then virtual reality experience is achieved, but user comfort deteriorates due to mismatch between accommodative and vergence states

Engineering Contradiction:
Improvevirtual reality experience qualityVSAvoiduser comfort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies local quality by creating spatially varying optical properties across the waveguide surface through metasurface structures. Different regions of the waveguide have different light-redirecting characteristics, enabling localized control of wavefront divergence to match physiological accommodative cues at specific viewing locations while maintaining overall VR/AR functionality

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes optical parameters by using metasurface protrusions with varying geometries, materials, and configurations to dynamically adjust wavefront divergence. The multiple materials with different refractive indices and the varied protrusion structures enable continuous parameter adjustment to align accommodative and vergence states, resolving the comfort issue

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If metasurfaces with multiple materials and structured protrusions are used to redirect light, then depth perception and user comfort are improved, but device complexity increases

Engineering Contradiction:
Improvedepth perception qualityVSAvoidmetasurface structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the metasurface into multiple discrete protrusion elements arranged in specific patterns. Each protrusion can have different materials, heights, and geometries, allowing independent optimization of light-redirecting properties while maintaining manufacturability through standardized fabrication processes

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses composite materials by combining multiple materials with different refractive indices within the metasurface structure. This enables precise control of light propagation and wavefront divergence to achieve improved depth perception, while the composite nature allows tuning of optical properties without requiring completely new material discoveries

Inventive Principle:
Principle #40Composite materials

3Ease of manufacture

If conventional single-material structures are used in waveguides, then manufacturing is simpler, but light redirection precision and wavefront control are insufficient

Engineering Contradiction:
Improvewaveguide fabrication simplicityVSAvoidlight redirection precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by pre-configuring the metasurface protrusions with specific geometries and material compositions during the waveguide fabrication process. The protrusions are formed with predetermined characteristics that enable precise light redirection, and the fabrication methods (such as deposition and etching) are designed to achieve the required precision in a single manufacturing flow

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved depth perception and comfort by aligning accommodative and vergence states, resulting in a more realistic and immersive augmented and virtual reality experience.

Implementation Method 1

The optical element is configured to redirect light having a wavelength, and comprises a plurality of spaced-apart protrusions disposed on the waveguide. Each protrusion comprises a first vertical layer comprising a first material, and a second vertical layer comprising a second material different from the first material.

Methodology Applied
Scientific EffectLight redirection: Refraction

Implementation Method 2

The optical element may be a metasurface. The plurality of protrusions may comprise at least one of nanobeams and pillars. Protrusions of the plurality of protrusions may be separated from each other by a sub-wavelength spacing.

Methodology Applied
Scientific EffectWavefront control: Diffraction

Data Source

PatentUS12372710B2Metasurfaces with light-redirecting structures including multiple materials and methods for fabricating
Publication Date: 2025.07.29 MAGIC LEAP INC
  • US12372710B2 patent drawing
  • US12372710B2 patent drawing
  • US12372710B2 patent drawing

AI summary

Display devices include waveguides with metasurfaces as in-coupling and/or out-coupling optical elements. The metasurfaces may be formed on a surface of the waveguide and may include a plurality or an array of sub-wavelength-scale (e.g., nanometer-scale) protrusions. Individual protrusions may include horizontal and/or vertical layers of different materials which may have different refractive indices, allowing for enhanced manipulation of light redirecting properties of the metasurface. Some configurations and combinations of materials may advantageously allow for broadband metasurfaces. Manufacturing methods described herein provide for vertical and/or horizontal layers of different materials in a desired configuration or profile.