Two-Stage Multimedia Biological Filtration for Wastewater Head Loss Reduction

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Solution Overview

Problem

Conventional wastewater treatment systems face challenges in achieving high water quality and minimizing head loss, particularly in two-stage multimedia-single medium biological filtration processes, which often result in increased head loss and operational inefficiencies due to frequent backwashing and solid loading.

Innovation Solution

A two-stage multimedia-multimedia biological filtration process is implemented, with a consecutive arrangement of media sizes in large-middle-middle large-small order, and operation under anoxic and aerobic conditions in each stage, injecting carbon sources and coagulants to minimize head loss and enhance treatment efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a two-stage single-medium biological filtration process is used, then water quality is improved, but head loss increases and requires frequent backwashing

Engineering Contradiction:
Improvewater qualityVSAvoidhead loss
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent applies composite materials by using multiple types of media (anthracite, sand, gravel) with different properties in a layered configuration. The anthracite layer captures organic matter while the sand and gravel layers provide mechanical filtration and support, creating a composite filtration system that reduces head loss compared to single-medium systems while maintaining high water quality standards.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent segments the filtration system into multiple stages with different media types and particle sizes. The first stage uses anthracite for organic matter removal, while the second stage uses sand and gravel for mechanical filtration. This segmentation allows each layer to optimize its function, reducing overall head loss while achieving superior water quality.

Inventive Principle:
Principle #1Segmentation

2Productivity

If solid loading is increased to reduce plant site area, then treatment efficiency is improved, but head loss increases rapidly

Engineering Contradiction:
Improvetreatment efficiencyVSAvoidhead loss
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The composite media structure with anthracite, sand, and gravel layers distributes the solid loading across different materials with varying porosity and flow characteristics. This composite approach allows higher solid loading rates while maintaining lower head loss compared to single-medium systems, as each layer handles different aspects of the filtration process.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by assigning different media properties to different layers based on their specific functions. The anthracite layer has larger pores for organic matter capture, while the sand and gravel layers have smaller pores for mechanical filtration. This localized optimization allows the system to handle higher solid loads without proportional increases in head loss.

Inventive Principle:
Principle #3Local quality

3Reliability

If frequent backwashing is performed to maintain filtration efficiency, then treatment performance is maintained, but operation shutdown and water loss increase

Engineering Contradiction:
Improvetreatment performanceVSAvoidoperation shutdown
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The composite media structure reduces the frequency of backwashing required compared to single-medium systems. The layered configuration with anthracite, sand, and gravel creates a more resilient filtration system that maintains performance longer between backwashing cycles, reducing operational shutdown time and water loss.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

By segmenting the filtration into multiple stages with different media, the system distributes the filtration burden across layers, preventing any single layer from becoming quickly clogged. This segmentation extends the operational cycle between backwashing events, reducing time loss and improving overall system reliability.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively removes nitrogen, phosphorous, and organic materials, reducing head loss and extending filtering time, resulting in superior water quality with reduced solid loading and operational costs, achieving BOD and SS levels below 3.0 mg/L and T-N and T-P below 0.1 mg/L.

Implementation Method 1

a submerged medium used in the lower part of the first stage for multimedia biological filtration process

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

biological filtration process

Methodology Applied
Scientific EffectBiological degradation: Decomposition (biological)

Implementation Method 3

injecting carbon sources and coagulants to minimize head loss and enhance treatment efficiency

Methodology Applied
Scientific EffectCoagulation: Coagulation

Data Source

PatentUS8603329B2Wastewater treatment apparatus with two-stage multimedia biological filtration process
Publication Date: 2013.12.10 BOKANG TECHNOLOGY CO LTD
  • US8603329B2 patent drawing
  • US8603329B2 patent drawing
  • US8603329B2 patent drawing

AI summary

A wastewater treatment apparatus of the present invention is configured to biologically filter wastewater through multimedia by consecutively performing two stages (the first and second stages) for a multimedia biological filtration process. A carbon source and coagulant are respectively injected during the first and second multimedia biological filtration processes. The first stage multimedia biological filtration process is carried out in anoxic conditions and the second stage multimedia biological filtration process is carried out in aerobic conditions. The media for the first and second stage biological filtration processes are arranged in large-middle-middle large-small size. Thus, the present invention can secure excellent treated water while minimizing loss of water-head by maximizing reflux capability of solids.