Multimode AC Adapter Power Circuit for Battery Utilization

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Solution Overview

Problem

Portable Information Handling Systems (IHSs) face inefficiencies in power utilization due to limited power transmission capabilities of existing USB-C adapters, which restrict power delivery to less than 100 watts, and the need to manage high currents during low-voltage battery conditions, leading to suboptimal battery energy utilization and heat generation.

Innovation Solution

A multimode AC adapter that supports USB-PD transmissions and high-power transmissions up to 60 volts, utilizing a high-power conversion circuit with digital voltage dividers and inductive/capacitive boost capabilities to convert power, allowing efficient charging and power draw from batteries while reducing heat and current demands during low-voltage conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If USB-PD power transmission is used, then compatibility with standard USB-C devices is improved, but power delivery is limited to less than 100 watts

Engineering Contradiction:
ImprovecompatibilityVSAvoidpower delivery
Core Design Contradiction:
Adaptability or versatilityVSPower

Solution Approach 1:

The AC adapter is designed to support multiple power transmission modes including both standard USB-PD and high-power transmissions up to 60 volts. The adapter can automatically negotiate and switch between different power delivery protocols (USB-PD, PPS, and proprietary high-power modes) based on the connected device's capabilities, enabling a single adapter to serve both compatibility-focused and high-power-focused applications

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Duration of action of moving object

If battery voltage drops into low-voltage range, then battery discharge is extended, but power utilization becomes inefficient

Engineering Contradiction:
Improvebattery discharge durationVSAvoidpower utilization efficiency
Core Design Contradiction:
Duration of action of moving objectVSUse of energy by moving object

Solution Approach 1:

The power circuit incorporates voltage boosting capability that activates when battery voltage drops below a threshold level. The circuit dynamically adjusts the battery operating voltage by converting low-voltage battery output to higher voltage through DC-DC conversion, maintaining efficient power delivery to the IHS even when battery voltage is low, thereby extending usable discharge duration without sacrificing efficiency

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If power is drawn from low-voltage battery, then battery energy is fully utilized, but high currents are generated causing heat

Engineering Contradiction:
Improvebattery energy utilizationVSAvoidheat generation
Core Design Contradiction:
Loss of energyVSTemperature

Solution Approach 1:

The power circuit performs real-time monitoring of battery voltage and current parameters. When low-voltage operation is detected, the system activates voltage boosting mode which transforms the power delivery characteristics from high-current/low-voltage to lower-current/higher-voltage, maintaining constant power output while reducing heat-generating current levels

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system converts the potentially harmful high-current condition into a beneficial lower-current operation by using the power circuit's voltage boosting capability. The high current that would normally cause excessive heat is transformed through electromagnetic induction in the power conversion circuitry, emerging as lower current at higher voltage, thus turning a harmful thermal effect into an efficient power delivery solution

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient power delivery exceeding 200 watts, improves battery utilization by maintaining power draw without high currents, and reduces heat generation, thereby enhancing the operational efficiency and portability of portable IHSs.

Implementation Method 1

The power circuit comprises a plurality of digital voltage dividers operable for converting the high-power charging transmission to the charging voltage

Methodology Applied
Scientific EffectVoltage division: Electrical Resistance

Implementation Method 2

the power circuit comprises inductive and capacitive boost capabilities operable for converting power drawn from the battery system

Methodology Applied
Scientific EffectInductive boost: Electromagnetic Induction

Implementation Method 3

the power circuit comprises inductive and capacitive boost capabilities operable for converting power drawn from the battery system

Methodology Applied
Scientific EffectCapacitive boost: Capacitance

Data Source

PatentUS11416059B2Multimode USB-C power transmission and conversion supporting improved battery utilization
Publication Date: 2022.08.16 DELL PROD LP
  • US11416059B2 patent drawing
  • US11416059B2 patent drawing
  • US11416059B2 patent drawing

AI summary

Systems and methods are provided for powering an Information Handling System (IHS) that receives a high-power transmission from a multimode AC adapter supporting USB-PD transmission and also supporting the high-power transmissions of a voltage greater than the supported USB-PD voltages. A power circuit converts the high-power transmission to a charging voltage used to charge a battery system of the IHS. After the multimode AC adapter is unplugged from the IHS, power is drawing power from the battery system of the IHS. When the battery system drops below a low-voltage threshold, the power drawn from the battery system is routed to the same power circuit. While operating this low-voltage threshold, power is drawn from the battery system via the power circuit. When the battery system drops below a second low-voltage threshold, an off power state of the IHS is initiated.