Multi-mode Optical Fiber Stress Perturbation Design

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Solution Overview

Problem

Current methods for manufacturing multi-mode optical fibers do not adequately increase the wavelength operating window, limiting their bandwidth and sensitivity to changes in the refractive index profile, which restricts their ability to maintain high-speed data signal communication across a broad range of wavelengths.

Innovation Solution

Introducing stress perturbations along the axial length of the multi-mode optical fiber during the drawing process by modulating the draw tension, which creates corresponding refractive index perturbations in the core, thereby expanding the wavelength operating window and desensitizing the peak bandwidth to wavelength variations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional manufacturing methods are used, then the manufacturing process is simple, but the wavelength operating window remains narrow

Engineering Contradiction:
Improvewavelength operating windowVSAvoidmanufacturing process complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by modulating the draw tension during the fiber drawing process rather than maintaining constant tension. This dynamic adjustment of tension creates controlled stress perturbations in the fiber core, which in turn creates refractive index perturbations that expand the wavelength operating window. The tension modulation transforms a static manufacturing process into a dynamic one that actively shapes the fiber's optical properties.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the draw tension parameter during the manufacturing process to achieve the desired optical properties. By varying the draw tension over time, stress perturbations are introduced into the fiber core, creating corresponding refractive index perturbations. This parameter change approach allows the fiber to support multiple modes across a broader wavelength range without fundamentally changing the manufacturing equipment.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If draw tension is modulated to introduce stress perturbations, then the bandwidth increases, but the manufacturing process becomes more complex

Engineering Contradiction:
ImprovebandwidthVSAvoidtension modulation system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The tension modulation system dynamically adjusts the draw tension during fiber production, creating time-varying stress perturbations in the core. This dynamic control enables the fiber to achieve higher bandwidth by supporting multiple modes across a broader wavelength range. The modulation frequency and amplitude can be optimized to achieve desired bandwidth performance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The draw tension parameter is deliberately varied during the drawing process to create stress perturbations with specific spatial and temporal characteristics. These controlled parameter changes result in refractive index perturbations that enhance the fiber's ability to transmit multiple modes simultaneously, thereby increasing bandwidth capacity.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If stress perturbations are introduced to expand wavelength operating window, then sensitivity to refractive index changes decreases, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvewavelength operating windowVSAvoiddraw tension control precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The draw tension is systematically varied during manufacturing to create controlled stress perturbations. By precisely controlling the tension modulation parameters (amplitude, frequency, timing), the resulting refractive index perturbations can be optimized to expand the wavelength operating window while maintaining manufacturing feasibility. The parameter changes are designed to achieve the desired optical performance within practical manufacturing tolerances.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively increases the bandwidth of multi-mode optical fibers to greater than 3000 MHz-km over a wavelength operating window of at least 100 nm, ensuring high-speed data transmission across a broad range of wavelengths with reduced sensitivity to refractive index profile changes.

Implementation Method 1

Modulating the draw tension introduces stress perturbations in the multi-mode optical fiber and corresponding refractive index perturbations in a core of the multi-mode optical fiber

Methodology Applied
Scientific EffectPhotoelastic effect: Photoelasticity

Data Source

PatentUS10921512B2Multi-mode optical fiber and methods for manufacturing the same
Publication Date: 2021.02.16 CORNING INC
  • US10921512B2 patent drawing
  • US10921512B2 patent drawing
  • US10921512B2 patent drawing

AI summary

Methods of manufacturing multi-mode optical fiber, and multi-mode optical fiber produced thereby, are disclosed. According to embodiments, a method for forming an optical fiber may include heating a multi-mode optical fiber preform and applying a draw tension to a root of the multi-mode optical fiber preform on a long axis of the multi-mode optical fiber preform thereby drawing a multi-mode optical fiber from the root of the multi-mode optical fiber preform. The draw tension may be modulated while the multi-mode optical fiber is drawn from the root of the multi-mode optical fiber preform. Modulating the draw tension introduces stress perturbations in the multi-mode optical fiber and corresponding refractive index perturbations in a core of the multi-mode optical fiber.