Multimode PWM Converter Smooth Mode Transition

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Solution Overview

Problem

Existing DC-DC converters require dedicated control circuitry and extensive logic to operate in multiple modes, reducing efficiency and power density due to the need for mode-specific control and logic to switch between continuous conduction mode (CCM) and transition mode (TM).

Innovation Solution

The implementation of a control circuit with a modulation circuit that enables smooth transitions between CCM and TM operations without requiring extensive logic circuitry, using a hysteretic inductor current control mechanism that regulates the switch based on inductor current signals, allowing the converter to operate in multiple modes efficiently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If dedicated control circuitry and logic circuitry are used to switch between CCM and DCM modes, then the converter can operate in multiple modes, but the converter efficiency and power density are reduced

Engineering Contradiction:
Improvemulti-mode operation capabilityVSAvoidconverter efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent merges the control functions for both CCM and DCM modes into a single unified control circuit that uses one comparator to generate both the valley reference signal and control the mode transitions. This eliminates the need for separate dedicated control circuitry for each mode, thereby reducing power consumption and improving converter efficiency while maintaining multi-mode operation capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The control circuit is designed with universal functionality to handle both CCM and DCM operations through a single valley reference signal generation mechanism. The same comparator and control logic serve multiple purposes: generating valley references for DCM, controlling mode transitions, and regulating inductor current for CCM, thus eliminating the need for mode-specific dedicated circuitry.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If dedicated control circuitry and logic circuitry are used to switch between CCM and DCM modes, then the converter can operate in multiple modes, but the power density is reduced

Engineering Contradiction:
Improvemulti-mode operation capabilityVSAvoidpower density
Core Design Contradiction:
Adaptability or versatilityVSPower

Solution Approach 1:

The patent merges the control functions for both CCM and DCM modes into a single unified control circuit that uses one comparator to generate both the valley reference signal and control the mode transitions. This eliminates the need for separate dedicated control circuitry for each mode, thereby reducing the overall circuit complexity and power consumption, which directly improves power density while maintaining multi-mode operation capability.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If mode-specific control circuitry is used, then each mode can be controlled precisely, but the device complexity increases

Engineering Contradiction:
Improvemode control precisionVSAvoidcontrol circuitry complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control circuit is designed with universal functionality to handle both CCM and DCM operations through a single valley reference signal generation mechanism. The same comparator and control logic serve multiple purposes: generating valley references for DCM, controlling mode transitions, and regulating inductor current for CCM, thus eliminating the need for mode-specific dedicated circuitry and reducing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent employs feedback mechanisms where the inductor current signal is continuously monitored and fed back to the comparator. This feedback enables the single control circuit to precisely detect current levels and automatically adjust the valley reference signal accordingly, ensuring precise mode control and transitions without requiring complex dedicated circuitry for each mode.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11342849B2Multimode PWM converter with smooth mode transition
Publication Date: 2022.05.24 TEXAS INSTRUMENTS INC
  • US11342849B2 patent drawing
  • US11342849B2 patent drawing
  • US11342849B2 patent drawing

AI summary

Control circuits and methods to operate a switch of a DC-DC converter, including an output circuit to turn the switch off to control a peak inductor current in a given switching control cycle, and a modulation circuit to implement transition mode (TM) or continuous conduction mode (CCM) operation for a given switching control cycle by causing the output circuit to turn the switch on in response to an earlier one of a first signal, that represents an inductor current of the DC-DC converter, decreasing to a reference voltage that represents a zero crossing of the inductor current for the TM operation or the first signal decreasing to a valley reference signal that represents a non-zero value of the inductor current for the CCM operation.