Multimode VCSEL Drive Current Optimization for Particle Detection

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Solution Overview

Problem

Multimode VCSELs used in particle detection face challenges due to varying operation characteristics with ambient and operating temperatures, aging, and production spread, leading to unreliable performance and reduced efficiency compared to single-mode VCSELs.

Innovation Solution

A method utilizing multimode VCSELs in continuous-wave operation, where the active diameter is larger than 3 µm, allowing for adaptation of drive currents based on ambient and operating temperatures to maintain reliable operation conditions, using integrated photodiodes or impedance measurement devices to detect intensity noise and adjust drive currents within a predefined range to ensure reliable particle detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If multimode VCSELs with active diameter larger than 3 µm are used, then ease of manufacture and device complexity are improved, but operation reliability deteriorates due to varying characteristics with temperature and aging

Engineering Contradiction:
Improveease of manufactureVSAvoidoperation reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent implements dynamic adaptation of the drive current based on detected operation conditions (temperature, aging state). The system continuously monitors the VCSEL characteristics and adjusts the drive current in real-time to maintain optimal operation, transforming a static system into a dynamic one that can compensate for environmental variations and aging effects.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameters (drive current, wavelength) based on detected operation conditions. By adjusting the drive current according to temperature and aging state, the system maintains reliable particle detection performance despite the inherent variability of multimode VCSELs with larger active diameters.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If drive current is increased to improve signal strength, then detection sensitivity is improved, but noise measure increases reducing reliability

Engineering Contradiction:
Improvedetection sensitivityVSAvoidnoise measure
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent implements a feedback mechanism where the system detects the operation conditions (including noise levels) and uses this information to adjust the drive current. The controller monitors the actual performance and feeds this information back to optimize the drive current, achieving a balance between signal strength and noise.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-optimization by automatically detecting its own operation conditions and adjusting parameters without external intervention. The particle detector system monitors its own noise measure and detection sensitivity, and autonomously adapts the drive current to maintain optimal performance.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables reliable particle detection by maintaining a noise measure below a threshold, optimizing drive currents for different temperature conditions, thereby enhancing the reliability and efficiency of multimode VCSELs in particle detection systems.

Implementation Method 1

determining a self-mixing interference signal of an optical wave within a laser cavity of the laser

Methodology Applied
Scientific EffectSelf-mixing interference: Interference

Implementation Method 2

providing an electrical drive current to a laser (111) such that a laser beam (112) is emitted by the laser (111)

Methodology Applied
Scientific EffectLaser emission: Laser

Implementation Method 3

determining a noise measure of an intensity signal in the laser cavity (102) of the laser (111) as a function of the drive current based on measurement signals provided by a detector (121)

Methodology Applied
Scientific EffectPhotodetection: Photoelectric Effect

Data Source

PatentEP3590161B1Method of determining operation conditions of a laser-based particle detector
Publication Date: 2023.08.02 TRUMPF PHOTONIC COMPONENTS GMBH
  • EP3590161B1 patent drawingFigure 1
  • EP3590161B1 patent drawingFigure 2
  • EP3590161B1 patent drawingFigure 3~4

AI summary

The invention describes a method of determining operation conditions of a particle detector (200) for detecting a particle density of particles with a size of less than 20 µm, preferably less than 10 µm in a fluid, wherein the particle detector (200) comprises a laser (111), wherein the laser is a multimode Vertical Cavity Surface Emitting Laser, the method comprising the steps of: providing an electrical drive current to the laser (111) such that a laser beam (112) is emitted by the laser, varying the drive current within a predefined range of drive currents, determining an intensity signal of an optical wave within a laser cavity of the laser (111) as a function of the drive current, determining a noise measure of the intensity signal as a function of the drive current, determining a range of drive currents in which the noise measure is below a predefined threshold value, determining at least a part of the operation conditions of the particle detector (200) by choosing a drive current for particle detection out of the determined range of drive currents. The invention further relates to a particle detector (200) and a mobile device (190) comprising such a particle detector (200). The invention finally relates to a related computer program product.