Multinuclear Copper Electrode for Selective CO2-to-Ethylene Reduction

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Solution Overview

Problem

Existing ethylene production methods using copper catalysts for carbon dioxide reduction suffer from low ethylene selectivity and high by-product generation.

Innovation Solution

Employ a multinuclear copper complex carbon dioxide reduction catalyst with a copper interatomic distance of 2.8 Å or less, coordinated with oxygen atoms, and utilize a carbon dioxide reduction electrode and apparatus to enhance ethylene selectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a copper complex catalyst is used for carbon dioxide reduction, then ethylene can be produced, but by-products are generated in large amounts and ethylene selectivity is low

Engineering Contradiction:
Improveethylene productionVSAvoidby-product generation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by creating a specific multinuclear copper complex structure where copper atoms are positioned at precise distances (2.8 Å or less) from each other. This localized structural arrangement at the catalyst active site enables selective ethylene formation while suppressing by-product generation, resolving the contradiction between productivity and harmful by-products

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the structural parameters of the copper catalyst by defining specific copper interatomic distances (2.8 Å or less) and coordination geometries with oxygen atoms. These parameter changes optimize the catalyst's ability to produce ethylene selectively, reducing by-product formation while maintaining high productivity

Inventive Principle:
Principle #35Parameter changes

2Productivity

If a copper complex catalyst is used for carbon dioxide reduction, then ethylene can be produced, but ethylene selectivity is low

Engineering Contradiction:
Improveethylene productionVSAvoidethylene selectivity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent employs local quality by designing a multinuclear copper complex with specific local structural features - copper atoms at distances of 2.8 Å or less with defined oxygen coordination. This localized structural precision at the catalytic active site enhances ethylene selectivity while maintaining production efficiency

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite materials by creating a multinuclear copper complex that combines multiple copper atoms in a specific geometric arrangement with oxygen coordination. This composite catalytic structure achieves both high ethylene production and improved selectivity by leveraging synergistic effects among the copper centers

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method achieves high ethylene selectivity by facilitating the bonding of two carbon dioxides to copper atoms, thereby improving ethylene production efficiency.

Implementation Method 1

a copper atom and two oxygen atoms are coordinate-bonded

Methodology Applied
Scientific EffectCoordinate bonding: Chemical Bonding

Data Source

PatentEP4656773A1Ethylene production method, carbon dioxide reduction electrode, and carbon dioxide reduction apparatus
Publication Date: 2025.12.03 SUMITOMO CHEM CO LTD
  • EP4656773A1 patent drawingFigure 1
  • EP4656773A1 patent drawingFigure 2
  • EP4656773A1 patent drawing

AI summary

An object of the present invention is to provide an ethylene production method having high ethylene selectivity, a carbon dioxide reduction electrode, and a carbon dioxide reduction apparatus. The present invention relates to an ethylene production method including a step of reacting carbon dioxide with water in the presence of a carbon dioxide reduction catalyst that is a multinuclear copper complex and has a copper interatomic distance of 2.8 Å or less as determined by density functional theory, a carbon dioxide reduction electrode, and a carbon dioxide reduction apparatus.