Multipass Laser Amplifier With No-Optical-Power Beam Steering

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Solution Overview

Problem

Conventional multipass laser amplifiers face challenges in achieving high average power amplification due to the small cross-section of optical fibers leading to nonlinear effects and the complexity of bulk-crystal-based systems, which can result in thermal lensing and aberrations, limiting the achievable power.

Innovation Solution

The use of no-optical-power beam steering elements (BSEs) that are refractive or diffractive, allowing the seed beam to maintain a large size within the gain crystal, reducing thermal lensing and nonlinear effects, and enabling high average power amplification without significant focusing, thus allowing for compact and efficient multipass laser amplifiers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If optical fiber is used as gain medium, then convenience and ease of operation are improved, but optical nonlinear effects increase due to small cross section

Engineering Contradiction:
ImproveconvenienceVSAvoidoptical nonlinear effects
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent uses a bulk crystal gain medium instead of optical fiber, accepting the trade-off of reduced convenience for eliminating nonlinear effects. The bulk crystal provides a large cross-section that prevents Raman scattering and stimulated Brillouin scattering while still achieving high peak power amplification through multipass configuration.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Object-affected harmful factors

If bulk crystal is used as gain medium for high peak power, then optical nonlinear effects are reduced, but thermal lensing and aberrations increase

Engineering Contradiction:
Improveoptical nonlinear effectsVSAvoidthermal lensing
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The patent divides the amplification process into multiple passes through the bulk crystal gain medium. By distributing the total amplification across several passes rather than a single high-intensity pass, the thermal load on the crystal is reduced, minimizing thermal lensing and aberrations while still achieving the required peak power amplification.

Inventive Principle:
Principle #1Segmentation

3Power

If multipass amplifier configuration is used, then amplification capability is improved, but device complexity increases due to folded beam path and alignment requirements

Engineering Contradiction:
Improveamplification capabilityVSAvoidoptical element alignment
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent uses a polarization-based multipass scheme where the beam follows the same spatial path multiple times, differing only in polarization state. This eliminates the need for complex folded beam paths and multiple mirror pairs, reducing alignment complexity while maintaining high amplification capability through sequential polarization rotations and passes through the gain medium.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Power

If regenerative amplifier is used for very high amplification, then amplification capability is improved, but device complexity and cost increase due to optical switching

Engineering Contradiction:
Improveamplification capabilityVSAvoidoptical switching
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent extracts the optical switching function from the system by using a polarization-based multipass approach instead of regenerative amplification. The beam is directed through the gain medium multiple times using polarization control without requiring fast optical switches, achieving high amplification while eliminating the complexity and cost associated with optical switching components.

Inventive Principle:
Principle #2Taking out (Extraction)

5Power

If more passes through gain crystal are achieved using mirror pairs, then amplification capability is improved, but device complexity and bulkiness increase

Engineering Contradiction:
Improveamplification capabilityVSAvoidmirror pairs
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent uses a single gain crystal that serves multiple functions: it provides the amplification medium for all passes and defines the beam path through its interaction with polarization-controlled optics. This eliminates the need for separate mirror pairs for each pass, reducing the number of optical elements and simplifying the overall device structure while maintaining the ability to achieve multiple passes through the crystal.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables multipass laser amplifiers to achieve high average power amplification, up to 50,000 net gain, suitable for micromachining applications, with improved beam quality and reduced risk of parasitic effects, while maintaining a compact and simple optical layout.

Implementation Method 1

The beam-steering element has no optical power and is configured to deflect a laser beam, by refraction or diffraction, for each of multiple passes of the laser beam

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

The beam-steering element has no optical power and is configured to deflect a laser beam, by refraction or diffraction, for each of multiple passes of the laser beam

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 3

a gain crystal, and a refractive or diffractive beam-steering element. The gain crystal is positioned on a longitudinal axis of the multipass laser amplifier between the mirror and the mirror device

Methodology Applied
Scientific EffectStimulated emission: Laser

Data Source

PatentUS12126135B2Multipass laser amplifier and no-optical-power beam steering element
Publication Date: 2024.10.22 COHERENT KAISERSLAUTERN
  • US12126135B2 patent drawing
  • US12126135B2 patent drawing
  • US12126135B2 patent drawing

AI summary

A multipass laser amplifier includes a mirror, a mirror device, a gain crystal, and refractive or diffractive beam-steering element. The gain crystal is positioned on a longitudinal axis of the multipass laser amplifier between the mirror and the mirror device. The beam-steering element is positioned on the longitudinal axis between the gain crystal and the mirror device. The beam-steering element has no optical power and deflects a laser beam, by refraction or diffraction, for each of multiple passes of the laser beam between the first mirror and the mirror device, such that each pass goes through the gain crystal for amplification of the laser beam and goes through a different respective off-axis portion of the beam-steering element. The no optical power of the beam-steering element enables maintaining a large beam size in the gain crystal, thereby facilitating amplification to high average power.