Multipass Laser Amplifier Thermal Load Control for Stable Beam Quality

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Laser amplification systems face challenges in maintaining constant beam quality and thermal load over varying output power, leading to undesirable thermally induced optical effects and increased system complexity due to the need for additional power regulation components.

Innovation Solution

A multipass laser system with a control unit that adjusts the seed and pump power sources to maintain a constant thermal load on the laser-active medium across a range of output powers, using a combination of manual settings, mathematical models, or assignment tables, while incorporating cooling and heating elements to manage thermal load.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the pump power is increased to increase laser output power, then the laser output power is improved, but the thermal load on the laser-active medium increases leading to thermally induced optical effects and degraded beam quality

Engineering Contradiction:
Improvelaser output powerVSAvoidthermal load
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent applies dynamics by making the cooling power adjustable and adaptive rather than fixed. The cooling unit's power is dynamically controlled based on the desired output power level, allowing the system to maintain optimal thermal conditions across different operating points. This is achieved through a control unit that calculates the required cooling power based on pre-stored thermal load characteristics.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback control where the control unit continuously monitors the operating conditions and adjusts the cooling power accordingly. The system uses pre-stored thermal load data to determine the appropriate cooling power level, creating a closed-loop control mechanism that maintains constant beam quality despite variations in output power.

Inventive Principle:
Principle #23Feedback

2Object-affected harmful factors

If downstream optical elements are added to regulate output power, then the beam quality is maintained, but the device complexity and system costs increase

Engineering Contradiction:
Improvebeam qualityVSAvoidsystem complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent extracts the power regulation function from the optical path by implementing thermal load maintenance through controlled cooling. Instead of using optical elements downstream to regulate power, the system maintains constant beam quality by actively managing the thermal load at the source, thereby eliminating the need for additional downstream optical components.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical/optical approach of using downstream optical elements for power regulation with a thermal control approach. By substituting optical power regulation components with a thermally controlled system, the invention simplifies the overall device architecture while maintaining beam quality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If the path length of pump radiation in the laser-active medium is increased to improve amplification efficiency, then the amplification efficiency is improved, but the thermal load on the medium increases

Engineering Contradiction:
Improveamplification efficiencyVSAvoidthermal load
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent converts the harmful thermal effect into a controllable parameter. By recognizing that increased path length necessarily increases thermal load, the system uses active cooling to harness and manage this thermal energy, transforming what would be a detrimental side effect into a manageable aspect of system operation that enables high amplification efficiency without compromising beam quality.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for consistent beam quality and parameters over a range of output powers, reducing the need for additional power regulation components and minimizing thermally induced optical effects, thereby improving the system's usability and reducing complexity.

Implementation Method 1

The energy thus stored in the laser-active medium is tapped by radiating in laser light from a seed laser with a suitable wavelength (which is different from the pump light wavelength) by way of stimulated emission, as a result of which the seed laser light is amplified.

Methodology Applied
Scientific EffectStimulated emission:

Implementation Method 2

a cooling unit with a cooling power that can be adapted in dependence on a desired output power of the amplified output beam of the multipass amplifier

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 3

heating elements to manage thermal load

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS20240413601A1Laser system with a multipass amplifier configured for thermal load maintenance
Publication Date: 2024.12.12 TRUMPF LASER SE
  • US20240413601A1 patent drawing

AI summary

A laser system includes a multipass amplifier for amplifying laser light and providing an amplified output beam, and a control unit. The multipass amplifier includes a laser-active medium. The control unit is configured to keep a thermal load on the laser-active medium substantially constant over a range of a laser output power of the output beam. The thermal load is determined by at least two different power sources.