Multiphase Soft Gelatin Capsule for Statin-Omega-3 Stability

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Solution Overview

Problem

Existing formulations of statins and omega-3 fatty acids in soft gelatin capsules face stability issues due to interconversion and incompatibility, leading to degradation and loss of pharmaceutical characteristics when combined in a single dosage form.

Innovation Solution

A multi-phase soft gelatin capsule design that incorporates a preformed solid dosage form of statins and a liquid omega-3 oil phase, maintaining chemical stability and preventing chemical reactions between the phases while retaining the established pharmaceutical characteristics of each component.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If statins are formulated in liquid fill formulation, then ease of manufacture is improved, but stability deteriorates due to interconversion and degradation

Engineering Contradiction:
Improveease of manufactureVSAvoidstability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The invention divides the soft gelatin capsule into multiple distinct phases: a liquid phase containing omega-3 fatty acids and a solid phase containing the statin compound. This segmentation prevents direct contact between incompatible substances, maintaining stability while enabling soft gelatin formulation. The solid statin phase is suspended in the liquid omega-3 phase without dissolving or reacting, resolving the contradiction between ease of manufacture and stability.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If statins and omega-3 oils are combined in a single dosage form, then convenience is improved, but compatibility deteriorates due to chemical reactions

Engineering Contradiction:
ImproveconvenienceVSAvoidcompatibility
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The invention creates a multi-phase system where statins and omega-3 oils are physically separated into distinct solid and liquid phases within the same soft gelatin capsule. This segmentation maintains compatibility by preventing harmful chemical reactions while achieving the convenience of combined administration in a single dosage form.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The soft gelatin matrix acts as an intermediary medium that accommodates both the solid statin phase and liquid omega-3 phase. The gelatin shell provides a protective environment that prevents direct interaction between incompatible substances while allowing both components to coexist in a stable, combined dosage form, resolving the contradiction between convenience and compatibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If preformed solid dosage form is incorporated into soft gelatin capsule, then stability is improved, but device complexity increases

Engineering Contradiction:
ImprovestabilityVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The invention incorporates a preformed solid dosage form containing the statin compound as a distinct phase within the soft gelatin capsule. This segmentation maintains the stability advantages of solid dosage forms while integrating them into the liquid-filled soft gelatin system. The multi-phase structure achieves stability without requiring complex chemical modifications or additional stabilizing agents.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12544341B2Methods of preparing multiphase statin and omega-3 fatty acid soft capsule formulations
Publication Date: 2026.02.10 CATALENT ONTARIO LTD
  • US12544341B2 patent drawing

AI summary

Methods of preparing multi-phase soft gelatin dosage forms comprising at least one preformed solid dosage form comprising a statin compound and at least one liquid fill phase comprising Omega-3 fatty acids. The multi-phase soft gelatin dosage forms combine at least one solid dosage form and at least one liquid phase for single ingestion. The solid phase, liquid phase and/or coatings may include additional active pharmaceutical ingredients, nutraceuticals, nutritional supplements, or therapeutic substances, functional excipients or combinations thereof.