Multiphase Switching Converter Fault Detection Across DCM and CCM

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Solution Overview

Problem

Existing multiphase switching converters face challenges in accurately and quickly detecting faults in individual switching circuits, especially when operating in different modes, which is critical for high-reliability applications like CPU power supplies.

Innovation Solution

A controller for multiphase switching converters is introduced, comprising comparing units, duration detecting units, a mode determining circuit, fault determining units, and a switch control circuit. This setup generates comparing signals, duration detecting signals, mode signals, and fault signals to determine the operational status and fault conditions of each switching circuit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If multiphase switching converters operate in different working modes (DCM/CCM) with auto-phase shedding, then efficiency is optimized, but fault detection accuracy and speed deteriorate

Engineering Contradiction:
ImproveefficiencyVSAvoidfault detection accuracy
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

The patent divides the multiphase switching converter into multiple independent phase units, each with dedicated fault detection circuits. The controller separately monitors each phase's switching signals and current signals, enabling independent fault detection for each phase regardless of the overall working mode. This segmentation allows accurate fault detection in both DCM and CCM operations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs multiple detection parameters including switching signal duration, current waveform characteristics, and timing relationships between different signals. By monitoring multiple parameters simultaneously and comparing them against expected values for different working modes, the system maintains fault detection accuracy across mode transitions while optimizing efficiency through auto-phase shedding.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the multiphase switching converter uses auto-phase shedding based on load current, then efficiency is improved, but the complexity of fault detection increases

Engineering Contradiction:
ImproveefficiencyVSAvoidfault detection complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent designs a universal fault detection framework that handles multiple working modes (DCM, CCM, and transitions between them) using the same basic detection circuits and control logic. The controller universally monitors switching signals and current signals across all phases and modes, applying consistent detection algorithms regardless of the specific operating condition, thereby managing complexity while maintaining efficiency optimization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system implements feedback mechanisms where the controller continuously monitors the actual working mode and adjusts detection thresholds and parameters accordingly. The fault detection circuit receives feedback about the current operating state and adapts its monitoring strategy, enabling efficient fault detection across varying load conditions without requiring separate complex detection circuits for each mode.

Inventive Principle:
Principle #23Feedback

3Reliability

If fault detection is performed in all working modes, then reliability is improved, but the detection speed decreases

Engineering Contradiction:
Improvesystem reliabilityVSAvoidfault detection speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent implements preliminary monitoring of critical parameters such as switching signal timing and current waveform characteristics in all working modes. By continuously tracking these key indicators and establishing baseline expectations for each mode, the system prepares detection thresholds and criteria in advance, enabling rapid fault identification when anomalies occur without sacrificing comprehensive monitoring coverage.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The fault detection circuit prioritizes critical detection parameters and uses streamlined comparison logic to quickly determine fault conditions. When a potential fault is detected, the system rushes through the essential verification steps to confirm the fault status without performing exhaustive analysis, thereby maintaining high detection speed while ensuring reliable fault identification across all working modes.

Inventive Principle:
Principle #21Skipping (Rushing through)

Data Source

PatentUS12348145B2Multiphase switching converter with fault detection and fault detection method thereof
Publication Date: 2025.07.01 CHENGDU MONOLITHIC POWER SYST
  • US12348145B2 patent drawing
  • US12348145B2 patent drawing
  • US12348145B2 patent drawing

AI summary

A fault detection method for a multiphase switching converter with a plurality of switching circuits. The fault detection method includes the following steps. 1) Generate a comparing signal by comparing a corresponding current reference signal with a corresponding current sensing signal indicative of a current flowing through a corresponding switching circuit. 2) Generate a duration detecting signal by detecting the duration of the corresponding comparing signal keeping in a first state. 3) Generate a first mode signal indicating whether the corresponding switching circuit is under power operation and a second mode signal indicating whether the corresponding switching circuit works in DCM or CCM. And 4) generate a fault signal indicating whether the corresponding switching circuit is in a fault condition based on the corresponding duration detecting signal, the corresponding first mode signal and the corresponding second mode signal.