Multiphase Power Converter Clocking for Faster Phase Addition

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Solution Overview

Problem

Power converters face challenges in efficiently managing transitions from light to heavy loads, leading to output voltage undershoot due to slow phase addition during bandwidth limitations, which affects performance.

Innovation Solution

A system and method that includes a controller to generate higher frequency PWM signals by combining additional clock pulses with existing clock signals, enabling faster phase addition in multiphase power converters to prevent output voltage undershoot during load transitions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the power converter operates with a fixed number of active phases at a given load level, then the system maintains stable operation, but it cannot respond quickly to sudden increases in load demand, causing output voltage undershoot

Engineering Contradiction:
Improvephase addition speedVSAvoidoutput voltage stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The system dynamically adjusts the number of active phases in the multiphase power converter based on real-time load conditions. The controller monitors load current and automatically activates additional phases when load demand exceeds a threshold, enabling the system to transition from a static to a dynamic configuration that adapts to varying power requirements while maintaining voltage stability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller implements a feedback mechanism that continuously monitors the load current and compares it against predefined thresholds. When the load current exceeds the threshold indicating heavy load conditions, the controller triggers the activation of additional phases. This closed-loop feedback ensures the system responds appropriately to load changes while preventing output voltage undershoot

Inventive Principle:
Principle #23Feedback

2Reliability

If the controller uses standard bandwidth limitations for phase addition, then the system maintains controlled transitions, but the phase addition process is too slow to prevent voltage undershoot during rapid load changes

Engineering Contradiction:
Improvevoltage regulationVSAvoidphase addition time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system changes the operational parameters of the power converter by adjusting the number of active phases based on load conditions. The controller modifies the phase configuration parameter dynamically, switching from fewer active phases during light load to more active phases during heavy load, thereby optimizing both voltage regulation and response time without being constrained by standard bandwidth limitations

Inventive Principle:
Principle #35Parameter changes

3Speed

If the power converter activates additional phases rapidly to meet heavy load demand, then the transient response improves, but the system complexity and control difficulty increase

Engineering Contradiction:
Improveload response speedVSAvoidcontrol circuit complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The controller is pre-configured with threshold values for load current that trigger phase activation. This preliminary setup allows the system to automatically respond to load changes without requiring complex real-time calculations or decision-making algorithms. The predefined thresholds simplify the control logic while enabling rapid response to heavy load conditions

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12562634B2Phase addition in power converters
Publication Date: 2026.02.24 RENESAS ELECTRONICS AMERICA INC
  • US12562634B2 patent drawing
  • US12562634B2 patent drawing
  • US12562634B2 patent drawing

AI summary

System and methods for a power converter are described. A controller can generate first clock signals and generate pulse width modulation (PWM) signals using the first clock signals to operate a first number of active phases in a power converter to supply power to a load. The controller can determine the load demands a second number, greater than the first number, of active phases to supply the power. The controller can generate pulse signals and combine the pulse signals with the first clock signals to generate second clock signals having a higher frequency than the first clock signals. The controller can generate the PWM signals using the second clock signals to operate the second number of active phases in the power converter to supply power to the load.