Multiphase Converting Controller Phase Balancing

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Solution Overview

Problem

Conventional multiphase converting controllers experience unbalanced workloads among phases during phase reduction operations, leading to premature damage and shortened lifespan due to uneven distribution of power transistors and inductances.

Innovation Solution

The proposed multiphase converting controller extends the conduction time period of phases under light load conditions, reducing the operating frequency to achieve the equivalent effect of phase reduction while maintaining balanced workloads by using a feedback control circuit, on-time control circuit, and multiphase logic control circuit, which adjusts the conduction time period based on a mode signal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If phase reduction operation is executed to reduce switch loss and increase efficiency, then energy efficiency is improved, but workload becomes unbalanced among phases leading to premature component damage

Engineering Contradiction:
Improveswitch lossVSAvoidcircuit lifespan
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent implements dynamic phase selection where the active phase is changed based on operating conditions (light load detection). The controller dynamically switches between different phase configurations (all phases active, half phases active, or single phase active) to balance workload and reduce losses under varying load conditions, preventing any single phase from being overused.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameters of the converting circuit by adjusting which phases are active based on load conditions. The controller modifies the conduction time period and phase activation status according to the mode signal, transforming the system from a static phase configuration to an adaptive one that optimizes both efficiency and reliability.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If certain phase is always kept operating during phase reduction, then control simplicity is maintained, but workload unbalance occurs causing shorter circuit lifespan

Engineering Contradiction:
Improvecontrol simplicityVSAvoidcircuit lifespan
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements dynamic phase selection where the active phase is changed based on operating conditions (light load detection). The controller dynamically switches between different phase configurations (all phases active, half phases active, or single phase active) to balance workload and reduce losses under varying load conditions, preventing any single phase from being overused.

Inventive Principle:
Principle #15Dynamics

3Productivity

If conduction time period is extended under light load, then operating frequency is reduced to achieve phase reduction effect, but control complexity increases

Engineering Contradiction:
Improvesystem efficiencyVSAvoidcontrol circuit complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The on-time control circuit serves multiple functions: it determines the conduction time period for normal operation, adjusts the conduction time period based on mode signal for light load optimization, and works with the multiphase logic control circuit to implement extended conduction for phase reduction effect. This multi-functionality reduces the need for separate control circuits.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The controller uses a mode signal that provides feedback about the load condition (full load or light load). Based on this feedback, the on-time control circuit and multiphase logic control circuit adjust the conduction time period and phase activation accordingly, creating a closed-loop control system that optimizes efficiency without excessive complexity.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS9923467B2Multiphase converting controller
Publication Date: 2018.03.20 GREEN SOLUTION TECH CO LTD
  • US9923467B2 patent drawing
  • US9923467B2 patent drawing
  • US9923467B2 patent drawing

AI summary

A multiphase converting controller, adapted to control a plural converting circuits coupled to an input voltage to commonly supply an output voltage, is disclosed. The multiphase converting controller comprises a feedback control circuit, an on-time control circuit, and a multiphase logic control circuit. The feedback control circuit determines a conduction starting point in time according to the output voltage and accordingly generates a conduction signal. The on-time control circuit determines a conduction time period. The multiphase logic control circuit controls the plural converting circuit in sequence in accordance to the conduction signal and the conduction time period. The on-time control circuit adjusts a length of the conduction time period according to a mode signal.