Multiphase Positive Electrode Material for Higher Li-Ion Capacity

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Solution Overview

Problem

Existing lithium-ion batteries face limitations in capacity due to the use of single-phase crystal structures, which either compromise cycle characteristics, rate performance, or capacity, as each structure type has inherent drawbacks such as low Li content, diffusibility, or stability.

Innovation Solution

A lithium composite oxide active material comprising a multiphase mixture with crystal structures belonging to monoclinic, hexagonal, and cubic phases, enhancing capacity through synergistic effects, increased Li insertion and release, and improved diffusibility and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a single-phase crystal structure is used in lithium-ion batteries, then the manufacturing process is simple, but the battery capacity is limited due to inherent drawbacks of each structure type

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidbattery capacity
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent applies composite materials by creating a multiphase mixture containing monoclinic phase (C2/m space group), hexagonal phase (R-3m space group), and cubic phase (Fm-3m or Fd-3m space group) in specific proportions. This composite structure combines the advantages of each phase: monoclinic phase provides high Li content, hexagonal phase ensures good diffusibility, and cubic phase offers high stability, thereby achieving high battery capacity while maintaining manufacturing feasibility through controlled synthesis processes

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If a monoclinic crystal structure is used, then the Li content is high, but the cycle characteristics deteriorate

Engineering Contradiction:
ImproveLi contentVSAvoidcycle characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies local quality by distributing different crystal phases in specific proportions within the composite material. The monoclinic phase (C2/m) comprising 10-50 mass% provides high Li content locally, while the cubic phase (Fm-3m or Fd-3m) comprising 10-50 mass% provides high stability locally. This spatial distribution of different phase qualities allows the material to simultaneously achieve high Li content and good cycle characteristics

Inventive Principle:
Principle #3Local quality

3Speed

If a hexagonal crystal structure is used, then the diffusibility is good, but the capacity is reduced

Engineering Contradiction:
ImprovediffusibilityVSAvoidcapacity
Core Design Contradiction:
SpeedVSQuantity of substance

Solution Approach 1:

The patent merges multiple crystal phases into a composite structure where the hexagonal phase (R-3m) comprising 10-50 mass% provides good Li diffusibility, while the monoclinic phase (C2/m) comprising 10-50 mass% contributes high Li content. The synergistic combination of these phases allows the material to achieve both high diffusibility and high capacity, overcoming the limitations of using hexagonal phase alone

Inventive Principle:
Principle #5Merging (Combining)

4Stability of the object's composition

If a cubic crystal structure is used, then the stability is high, but the Li insertion and release is limited

Engineering Contradiction:
Improvestructural stabilityVSAvoidLi insertion and release
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The patent applies local quality by incorporating cubic phase (Fm-3m or Fd-3m) comprising 10-50 mass% into the composite structure, where this phase provides high structural stability locally. Simultaneously, the monoclinic phase (C2/m) comprising 10-50 mass% provides high Li content and good Li insertion/release capability locally. This phase distribution strategy allows the material to achieve both high stability and high Li insertion/release performance

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12080872B2Positive electrode active material and battery comprising the same
Publication Date: 2024.09.03 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US12080872B2 patent drawing
  • US12080872B2 patent drawing

AI summary

A positive electrode active material according to the present disclosure includes a lithium composite oxide that is a multiphase mixture including a first phase having a crystal structure belonging to a monoclinic crystal (e.g., space group C2/m), a second phase having a crystal structure belonging to a hexagonal crystal (e.g., space group R-3m), and a third phase having a crystal structure belonging to a cubic crystal (e.g., space group Fm-3m or space group Fd-3m). In addition, a battery according to an aspect of the present disclosure includes a positive electrode containing the positive electrode active material, a negative electrode, and an electrolyte. The positive electrode active material according to the present disclosure improves the capacity of the battery.