Multiphase Flowmeter Using Ultrasound and Permittivity Sensing

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Solution Overview

Problem

Existing flowmeters only determine the velocity of a medium containing water, oil, and gas phases, failing to distinguish between these phases or determine their properties.

Innovation Solution

The flowmeter incorporates a controller that distinguishes between water and oil using reflection energy and between gas using permittivity, with an ultrasonic transducer and permittivity sensor immersed in the medium to determine velocity, reflection energy, and permittivity, allowing phase differentiation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If only ultrasonic transducer is used to measure velocity, then the device complexity is low, but the measurement precision is insufficient for phase differentiation

Engineering Contradiction:
Improvephase differentiation capabilityVSAvoidsensor configuration
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines ultrasonic transducer, permittivity sensor, and temperature sensor into an integrated multi-functional measuring probe. This merging of multiple sensing functions into a single device enables phase differentiation through multiple measurement parameters (velocity, permittivity, temperature) while maintaining practical device complexity at an acceptable level.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The measuring probe is designed as a universal device that can simultaneously perform velocity measurement via ultrasonic transducer, permittivity measurement via permittivity sensor, and temperature measurement via temperature sensor. This multi-functionality allows the system to differentiate between water, oil, and gas phases using multiple physical properties.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If multiple sensors are added for phase differentiation, then the measurement precision improves, but the device complexity increases

Engineering Contradiction:
Improvephase identification accuracyVSAvoidcontroller processing requirements
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical or chemical analysis systems with electronic sensing and signal processing. The controller uses electronic evaluation of ultrasonic signals, permittivity measurements, and temperature data to automatically differentiate phases, substituting what would otherwise require complex physical or chemical testing equipment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system differentiates phases by measuring and comparing multiple physical parameters (velocity, permittivity, temperature) simultaneously. The controller evaluates combinations of these parameters to identify phase composition, using parameter changes and relationships to distinguish between water, oil, and gas phases rather than relying on a single measurement.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the measurement volume is reduced for localized measurement, then the adaptability improves, but the measurement precision deteriorates due to signal weakness

Engineering Contradiction:
Improvemeasurement volume flexibilityVSAvoidsignal detection capability
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent adds temporal dimension to the measurement by using pulsed ultrasonic signals and time-resolved signal evaluation. This allows the system to distinguish between signals from different depths within the measurement volume, enabling localized measurement while maintaining signal strength through time-gating techniques that isolate reflections from specific regions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The flowmeter effectively determines the velocity and phase of the medium by distinguishing between water, oil, and gas based on reflection energy and permittivity, enabling precise phase identification in small measurement volumes.

Implementation Method 1

The ultrasonic transducer is designed, on the one hand, for converting electrical transmitting signals into ultrasonic transmitting signals

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

for receiving ultrasonic receiving signals from the measurement volume and converting the ultrasonic receiving signals into electrical receiving signals

Methodology Applied
Scientific EffectPiezoelectric effect: Converse Piezoelectric Effect

Implementation Method 3

The controller is designed to generate the electrical transmitting signals and to determine a velocity of the medium in the measurement volume using the electrical receiving signals

Methodology Applied
Scientific EffectDoppler effect: Doppler Effect

Implementation Method 4

An ultrasonic transmission signal is reflected in the measurement volume at a boundary layer between two phases if these phases have different acoustic impedances

Methodology Applied
Scientific EffectAcoustic reflection: Reflection

Data Source

PatentUS12535347B2Flowmeter and method for operating same
Publication Date: 2026.01.27 KROHNE AG
  • US12535347B2 patent drawing
  • US12535347B2 patent drawing
  • US12535347B2 patent drawing

AI summary

A flowmeter for a multi-phase medium includes an ultrasonic transducer, a permittivity sensor, and a controller. The ultrasonic transducer converts electrical transmitting signals into ultrasonic transmitting signals, radiates them into the measurement volume, receives reflected ultrasonic receiving signals from the measurement volume, and converts the ultrasonic receiving signals into electrical receiving signals. The controller determines a reflection energy of the ultrasonic receiving signals from the measurement volume using the electrical receiving signals and distinguishes between, on the one hand, the water and the oil and, on the other hand, the gas in the measurement volume using the reflection energy. The controller determines a permittivity of the medium in the measurement volume using the permittivity sensor and distinguishes between, on the one hand, the water and, on the other hand, the oil and the gas in the measurement volume using the permittivity.