Multiphase Fluid Profiler Using Segmented Sensor Modules
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing methods fail to accurately and efficiently measure the composition and characteristics of multiphase fluids in containers and during active flow, leading to safety and efficiency concerns in storage, transportation, and production, as they cannot simultaneously assess fluid properties at different locations within a container or in open water.
Innovation Solution
A profiler system comprising a sensor module with a flange connector and cap, capable of measuring fluid characteristics at multiple locations within a container or in active flow situations, using a modular design with sensors and ground rings to create a position profile of multiphase fluids, allowing for simultaneous measurement of fluid properties at different levels or zones.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If existing measurement methods are used, then the system is simple, but the measurement precision and ability to simultaneously assess fluid properties at different locations is insufficient
Solution Approach 1:
The profiler system is divided into multiple sensor modules, each capable of measuring fluid properties at different locations simultaneously. This segmentation allows the system to assess fluid composition, flow rate, and phase interfaces at multiple points along the container or flow path without requiring a single complex measurement system.
Solution Approach 2:
The system transitions from point measurements to spatial profile measurements by deploying sensors at multiple locations along the fluid path. This dimensional expansion from single-point to multi-point measurement enables comprehensive assessment of fluid properties throughout the container or flow connector.
2Productivity
If single-point measurements are taken, then the device complexity is low, but the productivity and efficiency of fluid monitoring is reduced
Solution Approach 1:
Multiple sensor modules are combined into a single profiler system that simultaneously measures fluid properties at different locations. This merging of measurement capabilities enables efficient monitoring of fluid composition, flow rate, and phase interfaces throughout the entire fluid sample without requiring multiple separate measurement systems.
Solution Approach 2:
The profiler system enables continuous monitoring of fluid properties along the entire flow path or container volume. By simultaneously measuring at multiple locations, the system maintains continuous awareness of fluid state changes, phase interfaces, and flow characteristics without interruption or delay.
3Reliability
If comprehensive fluid profiling is performed, then the reliability of safety assessments is improved, but the time required for measurement increases
Solution Approach 1:
The profiler system performs preliminary measurements of fluid properties at multiple locations simultaneously, enabling safety assessments to be conducted based on comprehensive data before any potential hazards occur. This preliminary profiling identifies phase interfaces, flow rates, and composition variations in advance, allowing for proactive safety management.
Solution Approach 2:
The system maintains continuous measurement and monitoring of fluid properties throughout the entire sample volume, eliminating the need for sequential measurements that would increase time requirements. The simultaneous multi-point measurement approach ensures that safety assessments are based on complete, up-to-date data without time delays.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables safer and more efficient handling and storage of multiphase fluids by providing a comprehensive profile of fluid properties, flow rates, and phase interfaces, reducing turbulence and improving operational conditions during filling, emptying, and pumping, while also detecting fluid leaks or spills in open water.
Implementation Method 1
A profiler system comprising a sensor module with a flange connector and cap, capable of measuring fluid characteristics at multiple locations within a container or in active flow situations
Data Source
AI summary
The profiler system and method measure multiphase fluid with or without a container. The profiler includes at least one sensor module. Each sensor module extends a set distance from an upper end to a lower end of the module. This set distance determines proximal and distal measurement zones corresponding to different portions of multiphase fluid. The zones can be aligned within the container to define a sample volume with a relative position from top to bottom within the container. The profiler measures fluid characteristics with location data based on the sample volume or zones so that a profile of the multiphase fluid includes position of the portions of multiphase fluid measured. The safety and accuracy of storage in a container or active flow in a flow connector or open water can be maintained, even as the multiphase fluid dynamically changes while in storage and while in active flow.