Multiphase Motor Controller Torque Compensation

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Solution Overview

Problem

Multiphase rotating electric machines face inefficiencies in torque output when switching from a two-system driving mode to a one-system driving mode, as the optimal current phase and amplitude differ significantly, leading to reduced total torque output in the one-system mode.

Innovation Solution

A controller that adjusts the maximum amplitude and current phase of the alternating current in the one-system driving mode to compensate for the loss in reluctance torque, allowing for efficient torque output by switching between torque-d-axis current and torque-q-axis current maps in both driving modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the controller switches from two-system driving mode to one-system driving mode, then the system reliability is improved by continuing operation, but the total torque output deteriorates to less than half of the two-system mode

Engineering Contradiction:
Improvesystem reliabilityVSAvoidtotal torque output
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The controller changes the current amplitude and current phase parameters when switching from two-system to one-system driving mode. Specifically, it increases the current amplitude to greater than 50% of the two-system mode and adjusts the current phase to optimize the dq-axis current ratio, thereby compensating for the loss of reluctance torque and maintaining higher total torque output.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If the controller uses the optimal current phase from two-system driving mode in one-system driving mode, then the control simplicity is maintained, but the torque generation efficiency deteriorates due to suboptimal current phase

Engineering Contradiction:
Improvecontrol simplicityVSAvoidtorque generation efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The controller dynamically adjusts the current phase and dq-axis current ratio based on the operating mode. It switches between different control strategies: using the optimal current phase from two-system mode when both systems operate, and adjusting to an optimized current phase with increased amplitude when operating in one-system mode, thereby maximizing torque generation efficiency in each mode.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient torque output in both two-system and one-system driving modes by optimizing current amplitude and phase, maintaining 50% of the output torque in the one-system mode compared to the two-system mode, ensuring consistent assist force in electric power steering systems.

Implementation Method 1

a first power converter configured to supply an alternating current to a first set of windings, a second power converter configured to supply an alternating current to a second set of windings

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

when a d-axis inductance and a q-axis inductance are different from each other in a magnet-embedded-type rotating electric machine, a reluctance torque is generated based on the difference of the two inductances

Methodology Applied
Scientific EffectReluctance torque: Magnetic Reluctance

Data Source

PatentUS10673366B2Controller of multiphase rotating electric machine
Publication Date: 2020.06.02 DENSO CORP
  • US10673366B2 patent drawing
  • US10673366B2 patent drawing
  • US10673366B2 patent drawing

AI summary

A controller of a multiphase rotating electric machine has two inverters outputting an alternating current to two sets of windings, and a control section driving a motor by switching between a “two-system driving mode” supplying power from the two inverters to the two sets of winding and a “one-system driving mode” supplying power from one of the two inverters to the corresponding set of windings, The control section in the one-system driving mode changes at least one of a maximum amplitude and a current phase of the alternating current used in the two-system driving mode to compensate for a reluctance torque generated by a mutual inductance of the two sets of winding in the two-system driving mode.