Multi-Phase Power Supply Control for Stable Ceramic Capacitor Operation

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Solution Overview

Problem

Existing switching power supply apparatuses with on-time control systems using ceramic capacitors face instability due to insufficient ripple generation, leading to improper operation when the sum of on duties in multi-phase control exceeds 100%, and they struggle with stable load response characteristics.

Innovation Solution

A power supply control device with a shared ramp voltage generating circuit and switching control system that alternately controls transistors in multiple channels, using a multi-phase on-time control system to stabilize output voltage and enhance load response by adjusting phase shifts and on-time durations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a laminated ceramic capacitor with low ESR is used as an output capacitor in an on-time control system, then the load response characteristic is improved, but the ripple generation becomes insufficient causing instability

Engineering Contradiction:
Improveload response characteristicVSAvoidoperation stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent introduces a ripple injection circuit as an intermediary component that artificially generates ripple voltage by injecting a triangular wave signal into the feedback path. This mediator compensates for the insufficient natural ripple produced by low-ESR ceramic capacitors, enabling stable on-time control operation while maintaining the benefits of using ceramic capacitors for fast load response.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If multi-phase control is implemented with sum of on duties exceeding 100%, then the power conversion efficiency is improved, but improper operation occurs due to control instability

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidcontrol stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent implements a feedback mechanism where the ripple injection amount is dynamically adjusted based on the operating state. The control circuit monitors the multi-phase operation status and modifies the ripple injection level accordingly, ensuring stable control even when the sum of on duties exceeds 100% while maintaining high power conversion efficiency through optimized multi-phase control.

Inventive Principle:
Principle #23Feedback

3Speed

If ripple injection is used to enable ceramic capacitor operation, then the load response speed is improved, but the control system complexity increases

Engineering Contradiction:
Improveload response speedVSAvoidcontrol system complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent merges the ripple injection circuit with the existing feedback control architecture by injecting the triangular wave signal into the feedback path. This integration approach combines multiple functions (ripple generation, feedback control, and stability compensation) into a unified system, reducing overall complexity compared to implementing separate independent control circuits.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20250385605A1Power supply control device and switching power supply apparatus
Publication Date: 2025.12.18 ROHM CO LTD
  • US20250385605A1 patent drawing
  • US20250385605A1 patent drawing
  • US20250385605A1 patent drawing

AI summary

Provided is a power supply control device for use in a switching power supply apparatus configured to generate a plurality of switch voltages having a rectangular wave shape at switch terminals of a plurality of channels by individually switching an input voltage by using output stage circuits of the plurality of channels, the output stage circuits each including an output transistor, and generate an output voltage by rectifying and smoothing the plurality of switch voltages, the power supply control device including an error voltage generating circuit, a ramp voltage generating circuit, a comparing circuit, and a switching control circuit.