Multiphase Voltage Converter PWM for Overshoot-Limited Transients
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Solution Overview
Problem
Multiphase switching voltage regulators face challenges in maintaining output voltage within a narrow tolerance band during transient conditions, leading to overshoot and undershoot issues that can damage loads or corrupt data, due to inefficiencies in PWM pulse management and inductor current handling.
Innovation Solution
Implementing a method that includes storing and removing pending PWM pulses, tri-stating PWM pulses when inductor current reaches zero, and using active pulse truncation to manage PWM pulse duration, thereby reducing overshoot and undershoot by adjusting PWM pulse frequency and duration based on load conditions.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If PWM pulses are continuously provided to maintain output voltage during transient conditions, then the output voltage stability is improved, but output voltage overshoot and undershoot occur
Solution Approach 1:
The patent stores pending PWM pulses in advance before they are needed. When a transient condition occurs, these pre-stored pulses are immediately provided to the power stages, eliminating the response delay that would otherwise cause voltage instability. This preliminary preparation of control signals resolves the contradiction by enabling fast response without requiring continuous PWM generation during transients.
Solution Approach 2:
The patent dynamically adjusts the PWM pulse generation based on detected transient conditions. The controller monitors for transient events and selectively provides stored PWM pulses only when transients are detected, rather than continuously. This dynamic adaptation allows the system to maintain voltage stability during transients while avoiding overshoot and undershoot that would occur with continuous PWM provision.
2Speed
If PWM pulse frequency is increased to improve transient response, then the transient performance is improved, but output voltage overshoot occurs
Solution Approach 1:
The patent pre-stores multiple PWM pulses at different frequency levels before a transient occurs. When a transient is detected, the controller immediately provides these pre-prepared high-frequency pulses without needing to generate them in real-time. This eliminates the delay associated with increasing frequency dynamically, achieving fast transient response while controlling the number of pulses to prevent overshoot.
Solution Approach 2:
The patent provides a predetermined number of high-frequency PWM pulses during transient conditions, which may be more than the minimum needed but less than continuous high-frequency operation. This partial action approach ensures sufficient transient response speed while limiting the total energy delivery to prevent voltage overshoot, resolving the contradiction between response speed and overshoot prevention.
3Object-affected harmful factors
If PWM pulses are delayed to prevent overshoot, then output voltage overshoot is reduced, but transient response time increases
Solution Approach 1:
The patent resolves this contradiction by performing preliminary action - storing PWM pulses in advance before the transient occurs. When the transient is detected, these pre-stored pulses are immediately provided without any delay. This eliminates the trade-off between delaying pulses to prevent overshoot and responding quickly, because the pulses are already prepared and ready for immediate delivery.
4Stability of the object's composition
If inductor current is allowed to go negative to maintain output voltage, then the output voltage stability is improved, but component stress increases
Solution Approach 1:
The patent prepares and stores appropriate PWM pulses in advance that will maintain output voltage stability without causing inductor current to go negative. When transients occur, these pre-calculated pulses are provided immediately, achieving voltage stability while keeping current within safe positive limits, thus avoiding the need to allow negative current that would increase component stress.
Data Source
AI summary
In an example, a method includes storing a pending PWM pulse for a switching voltage regulator. The method also includes determining a switching voltage regulator is operating in a current limit mode, where an inductor current is above a current limit threshold. The method includes providing a predetermined number of PWM pulses in the current limit mode. The method also includes, responsive to providing the predetermined number of PWM pulses, ceasing storage of pending PWM pulses for the switching voltage regulator.


