Multiphase Solar DC-DC Converter Combining for Low Ripple Output

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Solution Overview

Problem

Existing solar power systems face challenges in efficiently harnessing energy across the entire power spectrum due to variations in solar energy influx and photovoltaic effects, leading to inefficiencies and regulatory limitations, particularly in large-scale power generation.

Innovation Solution

The system employs synchronized DC-DC converters with combiner circuitry to combine power deliveries, utilizing low inductance and capacitance, and switches controlled by a common duty cycle to achieve high efficiency and stable output voltage, reducing energy storage and ripple.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If larger strings of panels are used to generate more power, then power generation capacity increases, but regulatory limits and system complexity increase

Engineering Contradiction:
Improvepower generation capacityVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system segments the power generation into multiple independent phases (first phase, second phase, third phase, fourth phase) with separate DC-DC converters. Each phase operates independently to process power from different panel strings, allowing the system to handle larger total power capacity while maintaining manageable complexity through modular architecture. The combiner circuitry then integrates these segmented phases into a unified output.

Inventive Principle:
Principle #1Segmentation

2Loss of energy

If conventional DC-DC converters are used, then power conversion is achieved, but efficiency drops and energy storage requirements increase

Engineering Contradiction:
Improveconversion efficiencyVSAvoidpower delivery capability
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The system employs phased periodic operation where converters operate in alternating phases (first and second phase converters operate in one half-cycle, third and fourth phase converters operate in the other half-cycle). This periodic action allows for optimized switching patterns that reduce energy losses during conversion while maintaining continuous power delivery capability through the combiner circuitry.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The combiner circuitry merges the outputs of multiple DC-DC converters into a single unified output. This combining approach allows the system to achieve high efficiency from individual converter stages while delivering substantial total power capacity, resolving the contradiction between efficiency and productivity by aggregating multiple efficient small-scale conversions into a high-capacity system.

Inventive Principle:
Principle #5Merging (Combining)

3Loss of energy

If high voltage operation is used to improve efficiency, then power delivery efficiency increases, but regulatory limits are exceeded

Engineering Contradiction:
Improvepower delivery efficiencyVSAvoidregulatory compliance
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The system segments the voltage transformation across multiple converter stages rather than using a single high-voltage conversion stage. Each DC-DC converter operates at optimized voltage levels for its specific function, avoiding the need for any single component to handle excessive voltage that would violate regulatory limits, while the cumulative effect achieves high overall power delivery efficiency.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances power generation efficiency, maintains stable output voltage, and reduces energy storage requirements, achieving efficiencies up to 99.5% while adhering to regulatory limits.

Implementation Method 1

Because the influx of solar energy can vary and because the photovoltaic effect itself can vary

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS12538608B2Input configured multiphase low ripple solar energy power system
Publication Date: 2026.01.27 AMPT LLC
  • US12538608B2 patent drawing
  • US12538608B2 patent drawing
  • US12538608B2 patent drawing

AI summary

A high efficiency solar power system combining photovoltaic sources of power (1) can be converted by a base phase DC-DC photovoltaic converter (6) and an altered phase DC-DC photovoltaic converter (8) that have outputs combined through low energy storage combiner circuitry (9). The converters can be synchronously controlled through a synchronous phase control (11) that synchronously operates switches to provide a conversion combined photovoltaic DC output (10). Converters can be provided for individual source conversion or phased operational modes, the latter presenting a combined low photovoltaic energy storage DC-DC photovoltaic converter (15) at string or individual panel levels.