Multiple channel heat exchanger

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Solution Overview

Problem

Current thermal storage systems are complex, expensive, and maintenance-intensive due to their reliance on multiple components and open systems, which can lead to contamination and inefficiencies, particularly in latent heat storage methods that use water as the storage medium.

Innovation Solution

The integration of a multi-flow heat exchanger with multiple channels and conduits that allow for simultaneous heat exchange between different fluid channels and a thermal storage medium, reducing complexity and maintenance through a closed-circuit design that can utilize various fluids and phase-change materials for enhanced efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional heat exchangers with multiple components are used, then heat exchange function is achieved, but device complexity increases

Engineering Contradiction:
Improveheat exchange functionVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple heat exchanger functions into a single integrated unit with multiple channels. The heat exchanger includes a first channel for a first fluid, a second channel for a second fluid, and a third channel for a third fluid, all within one device. This merging eliminates the need for multiple separate heat exchangers and reduces system complexity while maintaining reliable heat exchange between different fluid streams.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The heat exchanger is designed as a universal component that can simultaneously perform multiple heat exchange operations. It enables heat transfer between the first fluid and second fluid, between the second fluid and third fluid, and between the first fluid and third fluid through its multi-channel configuration. This multi-functional design reduces the number of components needed in the thermal storage system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If open systems with water as storage medium are used, then thermal storage is achieved, but maintenance requirements increase due to contamination

Engineering Contradiction:
Improvethermal storageVSAvoidmaintenance requirements
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The heat exchanger acts as an intermediary component that separates the thermal storage medium from the fluid streams requiring heat exchange. The multiple channels provide thermal coupling between fluids without direct mixing, allowing the storage medium to remain isolated and free from contamination while still enabling efficient heat transfer to and from the other fluids.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention extracts the heat exchange function from the thermal storage function by using separate channels. The storage medium remains in its storage container while heat exchange occurs through the heat exchanger channels, preventing contamination of the storage medium and reducing maintenance requirements for the storage system.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If multiple separate heat exchangers are used, then comprehensive heat exchange is achieved, but manufacturing cost increases

Engineering Contradiction:
Improveheat exchange capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent merges the functionality of multiple separate heat exchangers into a single integrated heat exchanger with multiple channels. This consolidation reduces manufacturing costs by eliminating redundant components, reducing material usage, and simplifying assembly processes while maintaining the capability to perform comprehensive heat exchange between multiple fluid streams.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach simplifies thermal storage systems, reduces maintenance costs, and improves efficiency by allowing for versatile use in both sensible and latent heat storage applications, while maintaining stable equilibrium and efficient heat transfer.

Implementation Method 1

heat exchange between different fluid channels and a thermal storage medium

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

simultaneous heat exchange between different fluid channels

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

latent heat storage methods that use water as the storage medium

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 4

In latent heat thermal storage, a heat/cold storage medium changes phase, for example from solid to liquid or liquid to vapor, to absorb or emit heat

Methodology Applied
Scientific EffectLatent heat: Latent Heat

Data Source

PatentUS11754347B2Multiple channel heat exchanger
Publication Date: 2023.09.12 ALLEY TONY
  • US11754347B2 patent drawing
  • US11754347B2 patent drawing
  • US11754347B2 patent drawing

AI summary

A system including a heat exchanger with two or more channels is provided. The system includes means for one or more source channels and one or more load channels. The source channels and load channels are enclosed for containing and channeling a heat-bearing fluid through the heat exchanger. The source channels and load channels are integrated as components of complete source circuits and load circuits with the purpose of conveying the heat-bearing fluids between heat/cold loads and the heat exchanger. The system also includes means for providing thermal storage that may be used for sensible heat storage, latent heat storage, or a combination of sensible heat storage and latent heat storage. Within the system there are means for putting the source channels, load channels and thermal storage means in intimate thermal communication with one another for the purpose of exchanging heat in all flow-directions.