Multiple Compressor Control Using Temperature and Humidity Staging

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Solution Overview

Problem

Current multiple compressor systems primarily focus on temperature control, often neglecting relative humidity, which is crucial for human comfort, leading to inefficient operation and discomfort due to continuous over-cooling.

Innovation Solution

A control system that uses pulse width modulation to intermittently adjust compressor output based on both temperature and humidity levels, staging compressors to provide sensible and latent load requests, optimizing capacity usage to maintain comfort without continuous over-cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If multiple compressors operate continuously to meet temperature requirements, then temperature control is maintained, but relative humidity becomes too high causing discomfort

Engineering Contradiction:
Improvetemperature controlVSAvoidrelative humidity
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The control system implements periodic action by alternating between two compressor stages: a first stage that provides sufficient cooling capacity to reduce relative humidity, and a second stage that maintains temperature without excessive cooling. This periodic switching prevents continuous over-cooling while maintaining both temperature and humidity within comfortable ranges.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system dynamically adjusts compressor capacity by switching between different operational stages based on real-time temperature and humidity conditions. The controller monitors environmental parameters and transitions between the first compressor stage (for humidity control) and the second compressor stage (for temperature maintenance), creating a dynamic response to changing conditions rather than static continuous operation.

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If compressors operate at high capacity to reduce relative humidity, then humidity control improves, but energy consumption increases

Engineering Contradiction:
Improverelative humidityVSAvoidenergy consumption
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The control system applies periodic action by intermittently operating compressors at high capacity (first stage) only when needed to reduce relative humidity, then switching to lower capacity (second stage) for temperature maintenance. This periodic high-capacity operation achieves humidity control goals while minimizing cumulative energy consumption compared to continuous high-capacity operation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system uses partial action by applying full cooling capacity (first compressor stage) only for the portion of time necessary to address humidity issues, rather than continuously. Once humidity is controlled, the system reduces to partial capacity (second stage) sufficient for temperature maintenance, thereby avoiding excessive energy consumption while still achieving the required humidity reduction.

Inventive Principle:
Principle #16Partial or excessive action

3Productivity

If compressors are staged to provide different capacity levels, then system efficiency improves, but control complexity increases

Engineering Contradiction:
Improvesystem efficiencyVSAvoidcontrol complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The control system implements segmentation by dividing compressor operation into distinct stages: a first compressor stage configured to provide sufficient cooling capacity for reducing relative humidity, and a second compressor stage configured to maintain temperature without excessive cooling. This segmentation into discrete operational modes simplifies control logic while improving efficiency, as each stage is optimized for specific conditions rather than requiring continuous modulation.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10830516B2Control system for multiple compressors
Publication Date: 2020.11.10 COPELAND LP
  • US10830516B2 patent drawing
  • US10830516B2 patent drawing
  • US10830516B2 patent drawing

AI summary

A control system for controlling an output for a plurality of compressors includes a control unit receiving a first value from a first sensor and generating a first output based on the first value. The control unit receives a second value from a second sensor and derives a final output from the first output and the second value. A plurality of compressors receives the control commands from the control unit based on the final output.