Multiple Electrolyte Lithium Battery Cell Design

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Solution Overview

Problem

Lithium batteries face challenges in finding an electrolyte that is chemically and electrochemically stable with both anode and cathode materials due to the extreme reactivity of lithium, requiring compromises that affect overall cell performance, especially in high voltage applications where a single electrolyte cannot support the voltage range.

Innovation Solution

The use of different electrolytes optimized for each electrode in a lithium battery, with a reductively stable dry polymer electrolyte at the anode and an oxidatively stable dry polymer electrolyte at the cathode, allowing for independent optimization of each electrode without compromising the cell's overall operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single electrolyte is used in the battery cell, then the device complexity is reduced, but the electrochemical stability and performance are compromised due to the extreme reactivity of lithium and inability to meet both anode and cathode requirements

Engineering Contradiction:
Improveelectrochemical stabilityVSAvoidelectrolyte configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The battery cell is divided into separate electrolyte zones: a first electrolyte in contact with the anode and a second electrolyte in contact with the cathode. This segmentation allows each electrolyte to be independently optimized for its respective electrode's electrochemical requirements, resolving the contradiction between electrochemical stability and device complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different electrolyte compositions are used in different locations within the cell based on local electrochemical needs. The anode-side electrolyte is selected for reductive stability, while the cathode-side electrolyte is selected for oxidative stability, allowing each region to have the optimal electrolyte properties for its specific function.

Inventive Principle:
Principle #3Local quality

2Power

If a single electrolyte is used, then the manufacturing process is simplified, but the voltage range and cycling efficiency are limited due to inability to support high voltage applications

Engineering Contradiction:
Improvevoltage rangeVSAvoidelectrolyte filling process
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The electrolyte system is divided into two separately fillable zones, allowing the first electrolyte to be optimized for high voltage/cathode compatibility and the second for anode compatibility. This segmentation enables achievement of high voltage range while managing manufacturing complexity through systematic filling procedures.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in high voltage electrochemical cells with improved cycling efficiency, minimal impedance increase, and maintained capacity over many cycles, overcoming limitations of conventional electrolytes in lithium-ion batteries.

Implementation Method 1

a reductively stable dry polymer electrolyte at the anode

Methodology Applied
Scientific EffectReductive stability: Reduction

Implementation Method 2

an oxidatively stable dry polymer electrolyte at the cathode

Methodology Applied
Scientific EffectOxidative stability: Oxidation

Data Source

PatentUS9136562B2Multiple electrolyte electrochemical cells
Publication Date: 2015.09.15 SEEO INC
  • US9136562B2 patent drawing
  • US9136562B2 patent drawing
  • US9136562B2 patent drawing

AI summary

Electrode assemblies for use in electrochemical cells are provided. The negative electrode assembly comprises negative electrode active material and an electrolyte chosen specifically for its useful properties in the negative electrode. These properties include reductive stability and ability to accommodate expansion and contraction of the negative electrode active material. Similarly, the positive electrode assembly comprises positive electrode active material and an electrolyte chosen specifically for its useful properties in the positive electrode. These properties include oxidative stability and the ability to prevent dissolution of transition metals used in the positive electrode active material. A third electrolyte can be used as separator between the negative electrode and the positive electrode.