Multiple-Fluid Rankine Cycle for Solar Thermal Power Generation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Solar thermal power plants face limitations such as high capital and operating costs, water scarcity issues due to wet cooling, and inefficiencies in off-design conditions, particularly with steam Rankine cycles, which are costly and environmentally impactful.

Innovation Solution

Implementing a multiple-fluid Rankine cycle system that combines high-temperature steam cycles with organic Rankine cycles, using different temperature collectors to optimize heat usage and reduce costs, and integrating steam and organic Rankine cycles to operate efficiently and flexibly, allowing for power generation during off-peak hours.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If steam Rankine cycle is used for power generation, then power output is achieved, but water consumption increases due to wet cooling requirements

Engineering Contradiction:
Improvepower outputVSAvoidwater consumption
Core Design Contradiction:
PowerVSLoss of substance

Solution Approach 1:

The patent changes the working fluid parameter from water/steam to organic fluids (such as R245fa, butane, isobutane, pentane, or ammonia) that enable air-cooled condensation. This parameter change allows the system to operate without water consumption while maintaining power generation capability through the organic Rankine cycle

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent substitutes the water-based wet cooling system with an air-cooled condensation system. This replacement eliminates the need for water consumption in cooling processes while maintaining the thermodynamic cycle's ability to generate power through organic working fluids

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of energy

If high temperature collectors are used, then thermal efficiency improves, but capital cost increases

Engineering Contradiction:
Improvethermal efficiencyVSAvoidcapital cost
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The patent segments the collector field into multiple zones with different temperature levels (high-temperature collectors and low-temperature collectors). Each zone is optimized for its specific temperature range, allowing the system to achieve high thermal efficiency from high-temperature collectors while using fewer and less expensive low-temperature collectors for the remaining heat extraction needs

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by matching different collector types to specific thermal extraction needs. High-temperature collectors are deployed where high thermal efficiency is critical, while low-temperature collectors are used in other areas, optimizing the overall system performance while managing capital costs through differentiated investment

Inventive Principle:
Principle #3Local quality

3Device complexity

If single temperature collector field is used, then system simplicity is maintained, but heat extraction efficiency decreases

Engineering Contradiction:
Improvesystem simplicityVSAvoidheat extraction efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent divides the collector field into multiple temperature zones (high-temperature and low-temperature collectors) that work together in a coordinated system. This segmentation enables more complete heat extraction from the solar resource by capturing both high-temperature and low-temperature heat, thereby improving overall heat extraction efficiency while maintaining reasonable system complexity through modular design

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces capital and operating costs, minimizes water usage, and enhances efficiency by utilizing different temperature levels for heat transfer, enabling effective solar thermal power generation while addressing environmental concerns.

Implementation Method 1

solar collectors that provide heat at the same temperature

Methodology Applied
Scientific EffectSolar radiation absorption: Absorption (EM radiation)

Implementation Method 2

Thermal oil flowing within the pipe is heated and then circulated to a boiler

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 3

generation of electricity using a Rankine cycle in conjunction with the heat produced in a solar collector system

Methodology Applied
Scientific EffectRankine cycle: Rankine Cycle

Data Source

PatentUS9074585B2Solar thermal power generation using multiple working fluids in a rankine cycle
Publication Date: 2015.07.07 TAS ENERGY
  • US9074585B2 patent drawing
  • US9074585B2 patent drawing
  • US9074585B2 patent drawing

AI summary

A system to convert the heat collected by solar thermal collectors into electricity using a Rankine cycle generator with multiple working fluids and multiple temperature-level heat sources is disclosed.