Multiple-Hole Rope Thimble Bend Radius

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Solution Overview

Problem

Circular thimbles for ropes have a bend radius that is too small, causing strain on the rope and reducing its usable life due to the insufficient radius for typical rope configurations.

Innovation Solution

A multiple-hole rope thimble with a body featuring a plurality of holes and a perimeter groove, where the holes can be arranged linearly or non-linearly, and the groove extends completely around the body to accommodate the rope, ensuring a convex perimeter and secure rope retention through splicing or knotting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a circular thimble is used, then the thimble structure is simple and easy to manufacture, but the bend radius is too small causing strain on the rope and reducing its usable life

Engineering Contradiction:
Improvethimble structure simplicityVSAvoidrope usable life
Core Design Contradiction:
Ease of manufactureVSDuration of action of moving object

Solution Approach 1:

The thimble body is segmented into multiple sections defined by a plurality of holes arranged in a specific pattern. This segmentation allows the thimble to achieve a larger effective bend radius while maintaining structural integrity and manufacturability. The holes create distinct zones that distribute the rope's bending stress across multiple points rather than concentrating it at a single small radius.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a traditional two-dimensional circular or teardrop thimble profile to a three-dimensional structure with multiple holes arranged in a pattern that creates an extended bend path. This dimensional change allows the rope to follow a longer, gentler curve around the thimble, effectively increasing the bend radius without significantly complicating the manufacturing process.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Duration of action of moving object

If the bend radius is increased to reduce rope strain, then the thimble size increases, but the rope retention and security may be compromised

Engineering Contradiction:
Improverope usable lifeVSAvoidrope retention security
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The multiple holes in the thimble body create multiple contact zones where the rope can be retained and secured. Instead of relying on a single large-radius curve that might compromise retention, the segmented structure provides multiple points of interaction between the rope and thimble, distributing the retention force across these zones while maintaining the larger bend radius.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the thimble body have different functional qualities - the holes create localized zones for rope contact and retention, while the overall body shape maintains the larger bend radius. This local differentiation allows the thimble to simultaneously achieve both increased bend radius for rope protection and adequate retention security at specific contact points.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10309443B1Multiple-hole rope thimble
Publication Date: 2019.06.04 SHERRILL
  • US10309443B1 patent drawing
  • US10309443B1 patent drawing
  • US10309443B1 patent drawing

AI summary

A multiple-hole rope thimble with a body, a plurality of holes, and a perimeter groove. The holes can be arranged linearly or non-linearly arranged and can be the same or different sizes. The hole wall is curved toward the center of the hole to eliminate any sharp edges that can damage a rope. The groove extends completely around the perimeter of the body. A rope fits into the groove and is secured around the thimble by a splice or a knot. Optionally, the rope is secured by a thread extending through an aperture in the partition between holes.