Multiple-Layer Quantum-Dot LED Electron Leakage Reduction

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Solution Overview

Problem

QLEDs suffer from lower efficiency compared to OLEDs due to electron leakage and charge balance issues, particularly at high current densities, which are not effectively addressed by existing materials and structures.

Innovation Solution

A multiple-layer quantum-dot light-emitting diode (QLED) structure is introduced, featuring interleaved quantum-dot (QD) layers and quantum-barrier (QB) layers, primarily using PMMA as QB layers to prevent electron leakage, thereby enhancing charge balance and radiative recombination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single QD layer is used in the active emission region, then the device structure is simple, but electron leakage occurs and current efficiency is low

Engineering Contradiction:
Improveactive emission region structureVSAvoidelectron leakage
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The active emission region is segmented into multiple QD layers (first, second, and third QD layers) separated by organic layers. This segmentation prevents electron leakage that occurs in single-layer structures while maintaining manageable device complexity through systematic replication of the layer pattern.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Organic layers (such as PMMA or PVK) are introduced as intermediary layers between adjacent QD layers. These intermediary layers have higher LUMO levels than the QD layers, creating energy barriers that block electron leakage while allowing hole transport, thus resolving the electron leakage problem without requiring complete structural redesign.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If QD layers are placed close together to improve charge balance, then charge balance improves, but electron leakage increases

Engineering Contradiction:
Improvecharge balanceVSAvoidelectron leakage
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

Thin organic intermediary layers (2-10 nm thickness) are placed between QD layers to mediate the interaction between adjacent QD layers. These layers maintain close proximity for effective charge balance while their higher LUMO levels prevent electron leakage, thus resolving the contradiction between charge balance and electron leakage prevention.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The organic intermediary layers provide locally different properties (higher LUMO level, different conductivity) at specific positions between QD layers. This local quality change allows the structure to maintain good charge balance through close layer spacing while preventing electron leakage at the interfaces between QD layers.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The QLED device achieves a significant increase in current efficiency, reaching threefold improvement from 6.7 to 19.0 cd/A with a maximum luminance of 207000 cd/m² at 8 volts, by reducing electron leakage and optimizing charge transfer.

Implementation Method 1

QDs exploit the quantum confinement effects in semiconductors. Quantum confinement effects occur when the size of a particle is at the scale of electron-hole distance of an electron-hole pair, also known as the exciton Bohr radius.

Methodology Applied
Scientific EffectQuantum confinement effect:

Implementation Method 2

A multiple-layer quantum-dot light-emitting diode (QLED) structure is introduced, featuring interleaved quantum-dot (QD) layers and quantum-barrier (QB) layers, primarily using PMMA as QB layers to prevent electron leakage

Methodology Applied
Scientific EffectEnergy barrier blocking:

Implementation Method 3

QLEDs have been the subject of recentscientific studies... high quantum yield for electroluminescence... Quantum-dot LEDs (QLEDs) can have better energy efficiency due to their high quantum yield for electroluminescence

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentEP3669403B1Multiple-layer quantum-dot LED
Publication Date: 2025.11.05 10644137 CANADA INC
  • EP3669403B1 patent drawingFigure 1~2A
  • EP3669403B1 patent drawingFigure 2B~3
  • EP3669403B1 patent drawingFigure 4~5C

AI summary

A quantum-dot (QD) light-emitting diode (QLED) device has a multiple-layer active emission region. The multiple-layer active emission region has n QD layers interleaved with (n -1) quantum-barrier (QB) layers where n is a positive integer greater than one, such that each QB layer is sandwiched between two adjacent QD layers.