Intelligent multiple mode cooling unit for datacenter racks

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Solution Overview

Problem

Current datacenter cooling systems face inefficiencies with air cooling being inadequate for high heat requirements and liquid cooling being economically unfeasible, especially in mobile datacenters with limited space for diverse cooling media, and existing systems lack the ability to adjust to varying cooling demands effectively.

Innovation Solution

A multiple mode cooling subsystem for datacenter racks that integrates air-based, liquid-based, phase-based, and dielectric-based cooling systems, allowing for adjustable cooling capacities and media usage based on real-time thermal demands, utilizing high-temperature facility water, refrigerants, and dielectric coolants to efficiently manage heat across different computing components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If air cooling systems are used, then the system is simple and economical, but the cooling capacity is insufficient for high heat requirements

Engineering Contradiction:
Improvecooling system simplicityVSAvoidcooling capacity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The cooling system is designed to perform multiple cooling functions by integrating both air cooling and liquid cooling capabilities within a single system. The system can switch between air cooling mode (using fans and heat exchangers) and liquid cooling mode (using chillers and coolant circulation), allowing it to handle both low-to-medium heat loads economically and high heat loads effectively, thus resolving the contradiction between simplicity and cooling capacity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If liquid cooling systems are used, then the cooling capacity is sufficient for high heat requirements, but the system becomes economically unfeasible

Engineering Contradiction:
Improvecooling capacityVSAvoidsystem cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The system dynamically adjusts its cooling mode based on real-time thermal demands. When heat load is low-to-medium, the system operates in air cooling mode which is more economical. When heat load increases to high levels, the system switches to liquid cooling mode to provide sufficient cooling capacity. This dynamic adaptation resolves the contradiction by using liquid cooling only when necessary, thereby maintaining cost-effectiveness while ensuring adequate cooling capacity.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If a single cooling mode is used, then the system is simple to operate, but it cannot adjust to varying cooling demands effectively

Engineering Contradiction:
Improvesystem simplicityVSAvoidadjustability to cooling demands
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The cooling system incorporates temperature sensors and control logic that continuously monitor thermal conditions and automatically adjust the cooling mode accordingly. When temperatures indicate high heat loads, the system activates liquid cooling; when temperatures are lower, it switches to air cooling. This feedback mechanism allows the system to adapt to varying cooling demands automatically while maintaining ease of operation, as users do not need to manually configure or monitor the switching logic.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient and adaptable cooling across a wide range of thermal loads, optimizing energy use and reducing costs by dynamically switching between cooling modes to match computational and environmental demands, ensuring effective heat dissipation in datacenters.

Implementation Method 1

Datacenter cooling systems typically use fans to circulate air through server components

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

Certain supercomputers or other high capacity computers may use water or other cooling systems than air cooling systems to draw heat away from the server components

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 3

liquid-based cooling subsystem...uses coolant to draw heat away

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 4

The area external to the datacenter may be a cooling tower or other external heat exchanger that receives heated coolant from the datacenter and disperses the heat by forced air or other means to the environment

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 5

dielectric-based cooling subsystem...uses dielectric coolants to efficiently manage heat

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Data Source

PatentUS11829213B2Intelligent multiple mode cooling unit for datacenter racks
Publication Date: 2023.11.28 NVIDIA CORP
  • US11829213B2 patent drawing
  • US11829213B2 patent drawing
  • US11829213B2 patent drawing

AI summary

A cooling system for a datacenter is disclosed. A multiple mode cooling subsystem of the cooling system has a form factor for one or more racks of the datacenter, has two or more different cooling systems, and is adjustable to different cooling requirements of the datacenter within different cooling capacities offered by the two or more different cooling systems.