Multiple-Pin Lightning Test System Using Impedance Balancing

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Solution Overview

Problem

Existing lightning tests for aircraft equipment are time-consuming and costly due to the single pin injection method, which does not accurately simulate real-world lightning strikes and requires multiple synchronized signal generators for multiple pin tests.

Innovation Solution

A system and method for simultaneous multiple pin injection testing using impedance-balancing elements connected in parallel with a signal generator, allowing independent impedance configuration to meet test signal requirements defined in standards like RTCA/DO-160, reducing test time and cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If single pin injection method is used, then test setup is simple, but test time is extensive and cost is high

Engineering Contradiction:
Improvetest setup complexityVSAvoidtest time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The patent combines multiple pin injection capabilities into a single test system by using one signal generator with multiple output channels that can simultaneously inject test signals into multiple pins of the EUT, eliminating the need for multiple separate signal generators and reducing test time

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If multiple synchronized signal generators are used for multiple pin tests, then test accuracy improves, but device complexity and difficulty increase

Engineering Contradiction:
Improvetest signal accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the signal distribution function by using a single multi-channel signal generator with integrated impedance-balancing elements for each output channel, rather than using multiple separate signal generators, thereby maintaining test accuracy while reducing system complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent makes a single signal generator perform multiple functions by equipping it with multiple output channels, each capable of independently generating and impedance-matching test signals for different pins, replacing the need for multiple specialized devices

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If traditional multiple pin injection is attempted, then test coverage improves, but synchronization difficulty increases

Engineering Contradiction:
Improvetest coverageVSAvoidsynchronization difficulty
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges multiple signal generation and synchronization functions into a single integrated system where one signal generator with multiple channels automatically synchronizes its outputs, eliminating the coordination challenges of using multiple independent generators

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10481192B1Multiple-pin-injection for lightning test
Publication Date: 2019.11.19 BAE SYSTEMS CONTROLS INC
  • US10481192B1 patent drawing
  • US10481192B1 patent drawing
  • US10481192B1 patent drawing

AI summary

A system for testing lightning pin injection Tests (indirect lightning effects) simultaneously on multiple pins of an equipment under test (EUT). A plurality of impedance-balancing elements which receive the source signal and generate multiple test input signals. Respective impedance-balancing elements are configured such that each of the test input signals meets test signal requirements defined in a test scenario. The multiple test input signals are output through the impedance-balancing elements, which serve to provide a balanced current at each individual corresponding pins of the EUT under test, when the test on the EUT begins.