Multiplexed Pin Start-Up Circuit for Power Regulator Delay Control

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Solution Overview

Problem

Existing start-up circuits for power regulators face challenges in accurately controlling delay time and protecting against inrush currents, leading to potential damage and inefficiencies during the power-on process due to the use of discrete components and lack of current-limiting protection.

Innovation Solution

A start-up circuit utilizing a multiplexed pin of an integrated chip with an external RC delay circuit for controlled delay time and current-limiting protection, where the voltage at the multiplexed pin increases continuously with a fixed rising slope, allowing for shared pin usage for both functions, thereby reducing component count and preventing output voltage overshoot.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a starting switch is used to reduce standby loss and regulate start-up delay time, then power management and sequencing are improved, but inrush current protection is insufficient leading to potential damage

Engineering Contradiction:
Improvestart-up reliabilityVSAvoidinrush current damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary protection circuit between the power supply and the starting switch that detects inrush current conditions and intervenes to prevent damage. This intermediary mechanism monitors the start-up process and activates protection measures when inrush current exceeds safe thresholds, thereby resolving the contradiction between enabling start-up functionality and preventing inrush current damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent implements preliminary protective measures by pre-configuring current limiting circuits and protection mechanisms before the inrush current event occurs. The system prepares protection thresholds and response mechanisms in advance, so when start-up begins, the protection is already in place to prevent damage while allowing controlled power sequencing.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If discrete components are used for delay time control, then flexibility is improved, but device complexity and component count increase

Engineering Contradiction:
Improvedelay time flexibilityVSAvoidcomponent count
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple discrete delay control components into an integrated delay control circuit that provides the same flexibility through a unified structure. The integrated circuit internally implements multiple delay thresholds and control mechanisms that previously required separate discrete components, thereby reducing overall device complexity while maintaining adaptability for different delay time requirements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent designs a universal delay control module that can operate with different time constants and configurations through a single integrated circuit. This multi-functional module replaces multiple discrete components by providing adjustable delay characteristics through internal programmable or selectable parameters, achieving the same versatility with reduced component count.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Stability of the object's composition

If filter capacitor voltage is zero at start-up, then capacitor charging is necessary, but heavy inrush current occurs causing abnormal switch operation

Engineering Contradiction:
Improvepower voltage stabilityVSAvoidinrush current abnormal operation
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful inrush current phenomenon into a beneficial controlled charging process. By implementing current-limiting circuits and soft-start mechanisms, the previously damaging instantaneous surge is transformed into a controlled, gradual capacitor charging process that maintains power voltage stability while preventing abnormal switch operation. The energy that would cause harm is redirected through protection circuits to achieve stable start-up.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides accurate control over delay time and current limiting, reducing the risk of damage and ensuring smooth power-on processes by using a shared multiplexed pin for both functions, resulting in a more efficient and reliable start-up circuit.

Implementation Method 1

a delay circuit having a first resistor and a first capacitor, where the first capacitor is coupled between ground and a common node

Methodology Applied
Scientific EffectRC charging: Capacitance

Implementation Method 2

The voltage at the multiplexed pin can increase continuously with a fixed rising slope that is determined by input current flowing through the multiplexed pin

Methodology Applied
Scientific EffectOhm's Law: Ohm's Law

Data Source

PatentUS9052728B2Start-up circuit and method thereof
Publication Date: 2015.06.09 SILERGY SEMICON TECH (HANGZHOU) CO LTD
  • US9052728B2 patent drawing
  • US9052728B2 patent drawing
  • US9052728B2 patent drawing

AI summary

Methods and circuits related to power regulator start-up are disclosed. In one embodiment, a start-up circuit can include: (i) a delay circuit having a resistor and a capacitor, where the capacitor is coupled between ground and a common node; and (ii) a control chip that receives a reference voltage, and includes an input pin coupled to an input source, an output pin supplying power for a device, and a multiplexed pin coupled to the resistor at the common node to receive an enable signal. The start-up circuit outputs an electrical signal at the output pin based on a comparison of a voltage at the multiplexed pin against the reference voltage, and after a delay time determined by the capacitor and the reference voltage. The voltage at the multiplexed pin can increase continuously with a rising slope determined by input current flowing through the multiplexed pin during a start-up process.