Multiplexed Signal Conditioning for Shared A/D Sensor Sampling

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Solution Overview

Problem

Existing signal conditioning methods for AC sensor signals, such as LVDTs and resolvers, are costly, large, and power-intensive due to separate anti-aliasing filters and demodulators for each signal, and introduce errors from inherent variations between circuits.

Innovation Solution

A signal conditioning circuit that time-shares anti-aliasing filters and A/D converters using multiplexers, allowing multiple sensors to share a single A/D converter, reducing size, cost, and power consumption, and mitigating errors through synchronized sampling and digital processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If separate anti-aliasing filters and demodulators are used for each AC sensor signal, then signal processing accuracy is maintained, but circuit size, cost and power consumption increase

Engineering Contradiction:
Improvesignal processing accuracyVSAvoidcircuit size
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges multiple separate anti-aliasing filters into a single shared filter that processes multiple sensor signals sequentially. The filter is time-shared among multiple signals, allowing one filter circuit to perform the function of what would traditionally require multiple separate filter circuits, thereby reducing overall circuit size while maintaining processing accuracy

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The anti-aliasing filter is designed to be universal, capable of processing multiple different sensor signals (e.g., from LVDTs and resolvers) through time-division multiplexing. This single filter structure serves multiple functions that would traditionally require separate dedicated filters for each sensor type

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If separate anti-aliasing filters and demodulators are used for each AC sensor signal, then signal processing accuracy is maintained, but power consumption increases

Engineering Contradiction:
Improvesignal processing accuracyVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

Multiple filter circuits are merged into a single time-shared filter, reducing the total power consumption of the system. Since only one filter is active at any given moment processing one signal, the power consumption of having multiple simultaneous filters is eliminated, while still maintaining the ability to process multiple signals with high accuracy

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If separate circuits are used for each sensor signal, then signal processing is simplified, but inherent variations between circuits introduce errors

Engineering Contradiction:
Improvecircuit structureVSAvoidangle calculation accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent merges multiple sensor signal paths into a single shared filter circuit, ensuring that all signals undergo identical processing. This eliminates the variations between separate circuits that would otherwise introduce errors in angle calculations, as the same physical hardware processes all signals

Inventive Principle:
Principle #5Merging (Combining)

4Device complexity

If multiple sensors share a single A/D converter, then circuit size and cost are reduced, but sampling speed requirements increase

Engineering Contradiction:
Improvecircuit sizeVSAvoidsampling speed
Core Design Contradiction:
Device complexityVSSpeed

Solution Approach 1:

The system uses periodic time-division multiplexing to share the A/D converter among multiple sensors. Each sensor signal is sequentially routed to the converter in regular time slots, allowing a single converter to service multiple sensors at high speed through rapid periodic switching, thereby reducing circuit size while meeting sampling requirements

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS7432836B2Multiplexed signal conditioner
Publication Date: 2008.10.07 HAMILTON SUNDSTRAND CORP
  • US7432836B2 patent drawing
  • US7432836B2 patent drawing
  • US7432836B2 patent drawing

AI summary

A signal conditioning circuit time share multiplexes anti-aliasing filters and an A/D converter. A plurality of first tier multiplexers each time share multiplex one of a plurality of antialiasing filters between a plurality of AC or baseband input signals from a plurality of sensors. A second tier multiplexer selects its inputs from the outputs of the first tier multiplexers. The output of the second tier multiplexer feeds a high speed A/D converter. Thus, the A/D converter is time share multiplexed by the second tier multiplexer. In this manner, a plurality of sensors can share a single A/D converter. After allowing a settling time for the multiplexers and antialiasing filters, a plurality of samples of the input signals are taken, such as for one period. The samples of each AC input signal are multiplied by a sine vector and a cosine vector. The product vectors are then each averaged and the root mean square of the two averages yields the magnitude of the input signal. Mechanical angle of the input signal can be determined based upon the sign of the sine and cosine product vector averages.