Optical Multiplexer Unwanted-Light Waveguides Reduce Reflection

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Solution Overview

Problem

Semiconductor waveguides used in optical multiplexers face challenges in fine processing due to their smaller design size compared to lithium niobate waveguides, leading to increased light reflection and deviations from design shapes.

Innovation Solution

Incorporating unwanted-light waveguides made of semiconductor material that satisfy single-mode conditions, these waveguides are connected to the multi-mode-interference part to increase the interval with the output waveguide, facilitating accurate etching and reducing light reflection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If semiconductor waveguides are used in optical multiplexers, then the device size is reduced (one-tenth or less of lithium niobate waveguides), but the interval between waveguides becomes too narrow, making fine processing through etching difficult and causing shapes to deviate from design

Engineering Contradiction:
Improvedevice sizeVSAvoidwaveguide shape accuracy
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The invention introduces unwanted-light waveguides as separate, distinct structures from the main signal transmission path. By segmenting the optical circuit into signal waveguides and unwanted-light waveguides, the design can optimize each independently - keeping signal waveguides close for compactness while positioning unwanted-light waveguides far enough away to allow accurate etching and processing

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The unwanted-light waveguides act as intermediary structures that handle higher-order modes separately from the main signal path. This mediator approach allows the system to manage unwanted light without compromising the precision of the main signal waveguides, as the intermediary structures can be positioned and processed independently

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the interval between the main output waveguide and the subsidiary output waveguide is narrowed to reduce device size, then integration is improved, but processing error increases and light reflection increases

Engineering Contradiction:
Improveintegration levelVSAvoidlight reflection
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The invention extracts the unwanted-light handling function into separate dedicated waveguide structures. By taking out the higher-order mode management from the main signal path and placing it in separate unwanted-light waveguides positioned at optimized intervals, the system achieves both high integration and low reflection - the main signal waveguides can be closely integrated while the extracted unwanted-light waveguides are positioned to minimize reflection

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention applies different spatial configurations to different functional regions: the main signal waveguides are positioned for optimal signal transmission and integration, while the unwanted-light waveguides are positioned at specific intervals optimized for minimizing reflection. Each region has its own local quality optimized for its specific function

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The increased interval allows for precise shaping of waveguides, reducing light reflection and improving the waveform of light, with experimental results showing a 10% improvement in mask margin and reduced light reflection.

Implementation Method 1

a multi-mode-interference part made of a semiconductor material. The multi-mode-interference part has an incoming end surface connected to the input waveguides, and an outgoing end surface opposite to the incoming end surface and connected to the output waveguide

Methodology Applied
Scientific EffectMulti-mode interference: Interference

Implementation Method 2

The unwanted-light waveguides each satisfy a single-mode condition... This reduces the waveguide widths of the unwanted-light waveguides when compared to an instance where the unwanted-light waveguides does not satisfy the single-mode condition. Hence, the interval between each unwanted-light waveguide and the output waveguide increases

Methodology Applied
Scientific EffectSingle-mode propagation: Waveguide (optics)

Data Source

PatentUS10620370B2Optical multiplexer
Publication Date: 2020.04.14 MITSUBISHI ELECTRIC CORP
  • US10620370B2 patent drawing
  • US10620370B2 patent drawing
  • US10620370B2 patent drawing

AI summary

Two input waveguides are made of a semiconductor material. One output waveguide is made of a semiconductor material. A multi-mode-interference part is made of a semiconductor material. The multi-mode-interference part has an incoming end surface connected to the input waveguides, and an outgoing end surface opposite to the incoming end surface and connected to the output waveguide. The multi-mode-interference part has a waveguide width wider than the waveguide widths of the input waveguides and the waveguide width of the output waveguide. Two unwanted-light waveguides are made of a semiconductor material. The unwanted-light waveguides are connected to the outgoing end surface of the multi-mode-interference part so as to sandwich the output waveguide. The unwanted-light waveguides each satisfy a single-mode condition.